Aluminum Die Casting Services
DEZE offers precision Aluminum Die Casting Services for both prototyping and large-scale production. Whether for simple parts or complex geometries, our advanced solutions provide superior quality, cost efficiency, and rapid delivery.
What Is Aluminum Die Casting?
Aluminum die casting is a manufacturing process in which molten aluminum is injected into a steel mold, or die, under high pressure. The die is precisely engineered to form complex shapes with tight tolerances. Once the molten metal solidifies, the die opens, and the finished casting is ejected. This process allows for rapid production of durable, lightweight components with excellent dimensional accuracy and surface finish.
Aluminum die casting is commonly used in industries such as automotive, űrrepülés, elektronika, és fogyasztási cikkek, where aluminum parts are required for structural components, házak, és hűtőbordák. Aluminum die casting offers advantages like fast production cycles, magas ismételhetőség, and cost-effectiveness in mass production.
Advantages of Aluminum Die Casting
Aluminum die castings play an important role in many fields due to their lightweight, nagy szilárdság, and good processing performance.
Magas szilárdság/tömeg arány
Aluminum is lightweight compared to other metals, but aluminum castings have a high strength-to-weight ratio, providing structural integrity and durability.
Korrózióállóság
Aluminum naturally forms a protective oxide layer, giving it excellent corrosion resistance, and making it suitable for outdoor and marine applications.
Good Thermal Conductivity
Aluminum has good thermal conductivity, allowing for efficient heat dissipation. This property makes aluminum castings suitable for heat exchangers and other applications involving heat transfer.
Nagy dimenziós pontosság
Aluminum castings can achieve tight tolerances and high dimensional accuracy, reducing the need for additional machining.
Sokoldalúság
Aluminum castings allow for the production of complex shapes and intricate designs, making them suitable for a wide range of applications.
Újrahasznosíthatóság
Az alumínium nagymértékben újrahasznosítható, making aluminum castings an environmentally friendly choice and contributing to sustainability efforts.
Custom Aluminum Die Casting Parts
DEZE delivers precision aluminum die casting services, creating high-quality custom aluminum components. Using a variety of aluminum alloys, we craft precision-engineered parts that deliver cost-effective and high-performance products tailored to your needs.
Aluminum Material Grades We Work With
Aluminum alloys have a wide range of properties, such as flexibility, hegeszthetőség, high strength-to-weight ratio, korrózióállóság, könnyűsúlyú, electrical conductivity, and excellent anodizing surface finishing. Due to its low cost and formability, aluminum is widely used in industrial areas. The type of aluminum grade you choose depends on the intended use of your aluminum parts in the manufacturing project.
| Anyag | Szakítószilárdság (Mpa) | Hővezető képesség (W/mK) | Jellemzők |
|---|---|---|---|
| Aluminum ADC12 | 280 | 92 |
|
| Aluminum A380 | 325 | 96 |
|
| Aluminum A360 | 317 | 113 |
|
| Alumínium 413 | 295 | 121 |
|
| Alumínium 383 | 310 | 96 |
|
| Aluminum B390 | 317 | 134 |
|
| Aluminum A413 | 290 | 121 |
|
One Stop Solution
With die-casting machines ranging from 180 -hoz 2,000 metric tons, we can produce aluminum die castings from a few grams to over 40 pounds, all in high quality, and ready for assembly. We also have CNC machining centers that provide secondary processing of aluminum die castings, including high-precision CNC machining, őrlés, fordulás, fúrás, koppintás, és még sok.
For aluminum die castings that require aesthetic, funkcionális, or protective coatings, we also offer a wide range of surface treatments, including anodizing, festés, őrlés, lőtt peening, porbevonat, electrophoresis, krómozás, and bright finishes.
Egyablakos felületkezelés
Javítsa alkatrésze teljesítményét azáltal, hogy kiváló minőségű felületkezelést választ, amely fokozza az érdességeket, keménység, vegyszerállóság, és a kész alkatrész kozmetikai jellemzői.
Applications of Aluminum Die Casting
Aluminum castings are widely used in various industries due to their lightweight, low density, korrózióállóság, jó hővezető képesség, and excellent mechanical properties. Their unique properties and advantages make them the first choice for producing high-quality parts.
Repülőipar
mint például a repülőgépvázak, futómű alkatrészei, belső alkatrészek, stb.
Autóipar
motor alkatrészek, átviteli esetek, kerekek, szerkezeti elemek, stb.
Fogyasztási cikkek
mint például az edények, elektronikus burkolatok, dísztárgyak, stb.
Tengeri ipar
mint például a csónakszerelvények, légcsavarok, és tengeri hardver, stb.
Aluminum Die Casting Product Display
At DEZE We specialize in aluminum die casting services for a variety of industries including aerospace, autóipar, orvosi, és még sok. We have the expertise, felszerelés, and quality control to ensure your parts meet your specifications and expectations. We can handle small to large production runs and offer competitive pricing and fast delivery.
Other Materials
Rozsdamentes acél
Stainless steel is durable, korrózióálló, És vizuálisan vonzó. It’s widely used because of its strength, low maintenance, and ability to withstand various temperatures and chemicals.
Réz
Copper is a top choice for electrical wiring and electronics. It’s an excellent conductor of electricity and heat. Plus, it’s durable and easy to shape.
Szerszám acél
Tool steel is a specialized type of high-quality steel always available from DEK. Get precision cutting tools, elhuny, formák, and other tools for metalworking and plastic molding.
