Alloy Steel Machining Services
Get high-quality alloy steel machining services at DEZE. We offer comprehensive manufacturing solutions, including precision CNC machining, धातु - स्वरूपण तकनीक, and forging a wide range of alloy steels.
Alloy Steel Processing Services
Alloy steel is renowned for its exceptional strength, बेरहमी, and resistance to wear, गर्मी, and corrosion, making it an ideal material for demanding applications in industries such as aerospace, ऊर्जा, तेल & गैस, ऑटोमोटिव, और भारी मशीनरी. इस पर, we provide comprehensive alloy steel processing services designed to meet the most rigorous industrial requirements.
Our end-to-end capabilities include CNC machining, मोड़, पिसाई, धातु - स्वरूपण तकनीक, फोर्जिंग, laser cutting, वेल्डिंग, उष्मा उपचार, और सतह परिष्करण, allowing us to deliver components with outstanding mechanical properties and tight dimensional tolerances.
With deep industry experience and an ISO 9001:2015 certified quality management system, DEZE ensures that every alloy steel part is precisely manufactured, thoroughly inspected, and tailored to your specific design and performance criteria—whether for complex prototypes or high-volume production.
Types of Alloy Steel
Alloy steels are steels that are alloyed with a variety of elements to improve their mechanical properties, संक्षारण प्रतिरोध, प्रतिरोध पहन, और कठोरता.
| वर्ग | विवरण | Common Alloying Elements | अनुप्रयोग |
|---|---|---|---|
| कम मिश्र धातु इस्पात | रोकना <8% मिश्रधातु तत्व. Offers improved strength, बेरहमी, and hardenability over carbon steel. | क्रोमियम (करोड़), निकल (में), मोलिब्डेनम (एमओ), वैनेडियम (वी), मैंगनीज (एम.एन.) | Structural components, स्वचालित भाग, पाइपलाइनों |
| उच्च मिश्र धातु इस्पात | रोकना >8% मिश्रधातु तत्व. Most common example is stainless steel. Offers excellent corrosion and heat resistance. | High Chromium (>10.5%), निकल, सिलिकॉन, टंगस्टन | एयरोस्पेस, रासायनिक प्रसंस्करण, चिकित्सा उपकरण |
| स्टेनलेस स्टील | A corrosion-resistant steel containing ≥10.5% chromium. Often considered a subset of high-alloy steels. | क्रोमियम, निकल, मोलिब्डेनम | Food processing, चिकित्सा -औजार, समुद्री अनुप्रयोग |
| टूल स्टील | Special-purpose alloy steel designed for tool making and high hardness. Excellent wear and heat resistance. | टंगस्टन (डब्ल्यू), मोलिब्डेनम, वैनेडियम, कोबाल्ट (Co), क्रोमियम | काटने के उपकरण, मर जाता है, धारणीयता, घूंसे |
| Spring Steel | A special low-alloy/high-carbon steel with high yield strength and elasticity. | सिलिकॉन, मैंगनीज | Springs, automotive suspension, knives |
| Maraging Steel | Ultra-high strength steel alloyed with nickel and hardened by aging. Very tough and weldable. | निकल (17–19%), कोबाल्ट, मोलिब्डेनम, टाइटेनियम | एयरोस्पेस, टूलिंग, rocket motor cases |
| Chromoly Steel | A type of low-alloy steel with chromium and molybdenum. Known for strength, बेरहमी, और थकान प्रतिरोध. | क्रोमियम, मोलिब्डेनम | Bicycle frames, roll cages, aircraft tubing |
लाभ और अनुप्रयोग
Alloy steel stands out for its enhanced mechanical properties, offering superior strength, कठोरता, बेरहमी, and resistance to wear, गर्मी, and corrosion compared to standard steels. These advantages make it an excellent choice for high-performance applications in aerospace, ऑटोमोटिव, तेल & गैस, निर्माण, विद्युत उत्पादन, and heavy equipment industries.
लाभ
- Improved Strength and Hardness
- Superior Wear Resistance
- Greater Corrosion Resistance
- Better Hardenability
- उच्च तापमान प्रदर्शन
- Tailored Mechanical Properties
- Machinability and Formability
- सभी उद्योगों में बहुमुखी प्रतिभा
अनुप्रयोग
- गियर, क्रैंक्शैफ्ट
- वाल्व
- पिंस, फिटिंग, bushings
- Heavy-duty machinery
- फास्टनर, संरचनात्मक भाग
- शाफ्ट, Couplings, Spindles
- High-Load Forged Parts
- पिंस, Fittings, Bushings
Alloy Steel CNC Machining Services
Alloy steel is highly valued for its exceptional strength, कठोरता, and resistance to wear and heat—making it an excellent material for CNC machining of high-performance parts.
इस पर, we provide advanced CNC machining services tailored for alloy steel components. Using state-of-the-art CNC milling centers, turning lathes, ईडीएम मशीनें, and laser cutters, we ensure high-precision results and tight tolerances. Our machining capabilities cover a variety of alloy steel grades, शामिल 4140, 4340, 8620, 42CrMo4, and SCM440, each selected based on your specific strength, कठोरता, and corrosion resistance requirements.
DEZE delivers cost-effective and reliable CNC machining solutions for industries such as aerospace, तेल & गैस, ऊर्जा, भारी मशीनरी, and automotive manufacturing, backed by our ISO 9001:2015-certified quality system and engineering expertise.
Alloy Steel Casting Services
DEZE offers premium alloy steel casting services, employing advanced investment casting and sand casting technologies to produce high-precision, टिकाऊ घटक. Our expertise enables the efficient manufacturing of complex geometries while adhering to stringent quality control and dimensional accuracy standards.
We cast a wide range of alloy steel grades, शामिल 4140, 4340, 8620, ASTM A148, and ASTM A217, tailored to meet the demanding requirements of industries such as aerospace, तेल & गैस, ऑटोमोटिव, ऊर्जा, और भारी मशीनरी.
As a reliable and cost-effective supplier, DEZE delivers robust alloy steel castings with customizable surface finishing options, such as heat treatment, शॉट ब्लास्टिंग, चित्रकारी, and electroplating, to ensure your components meet both functional and aesthetic specifications.
Casting – Common Alloy Steel Grades
| श्रेणी | यूएनएस नंबर | प्रमुख विशेषताऐं | विशिष्ट अनुप्रयोग |
|---|---|---|---|
| ऐसी 4140 | G41400 | अधिक शक्ति, good hardenability | गियर, क्रैंक्शैफ्ट, संरचनात्मक भाग |
| ऐसी 4340 | G43400 | Excellent toughness and fatigue resistance | Aerospace components, उच्च तनाव वाले हिस्से |
| ASTM A148 (Gr. 105-85, 90-60) | - | High tensile strength alloy cast steel | Heavy-duty machinery, वाल्व, mining parts |
| एएसटीएम ए217 (WC1, WC6, WC9) | - | Chromium-Molybdenum alloy steels | High-temperature and pressure valves, पंप |
CNC Machining – Common Alloy Steel Grades
| श्रेणी | यूएनएस नंबर | प्रमुख विशेषताऐं | विशिष्ट अनुप्रयोग |
|---|---|---|---|
| ऐसी 4140 (Pre-hardened or Annealed) | G41400 | मशीन के लिए आसान, high toughness | शाफ्ट, टूलिंग, जिग्स |
| ऐसी 1215 | G12150 | Free-cutting steel with excellent machinability | पिंस, फिटिंग, bushings |
| ऐसी 4340 | G43400 | High strength and wear resistance | Aerospace parts, military-grade components |
| ऐसी 8620 | G86200 | Case hardening steel with machinable core | गियर, pins, rollers |
| ऐसी 1018 | G10180 | अच्छी वेल्डेबिलिटी, moderate strength | Fixtures, spacers, कोष्ठक |
Forging – Common Alloy Steel Grades
| श्रेणी | यूएनएस नंबर | प्रमुख विशेषताऐं | विशिष्ट अनुप्रयोग |
|---|---|---|---|
| ऐसी 4140 | G41400 | Great fatigue strength, tough | Forged shafts, कपलिंग्स, spindles |
| ऐसी 4340 | G43400 | Very high tensile strength and toughness | High-load forged parts, aircraft gear |
| ऐसी 1045 | G10450 | Medium carbon, easily forgeable | बोल्ट, छड़, क्रैंक्शैफ्ट |
| ऐसी 8620 | G86200 | Carburizing-grade alloy steel | Forged gears, कैमशाफ्ट |
| ऐसी 5160 | G51600 | High toughness spring steel | Automotive springs, hand tools |
सतह परिष्करण सेवाएं
DEZE provides a wide selection of surface finishes for metal parts, designed to improve appearance, सतही गुणवत्ता, कठोरता, और संक्षारण प्रतिरोध. By choosing the right finish, you can enhance your part’s performance, लंबी उम्र, और दृश्य अपील, ensuring it meets both functional and aesthetic demands.
