1. Zavedení
OEM investment casting, také známý jako odlitky ztraceného vozu, is a cornerstone of modern precision manufacturing.
This process enables Original Equipment Manufacturers (OEMs) to produce intricate metal components with exceptional dimensional accuracy and surface finish.
Historicky, investment casting dates back over 5,000 roky, with early applications in creating jewelry and art.
Dnes, it serves critical roles in industries such as aerospace, automobilový průmysl, lékařský, a energie.
The strategic importance of investment casting for OEMs lies in its ability to produce complex geometries that are challenging or impossible to achieve through other manufacturing methods.
This capability allows for the consolidation of multiple parts into single components, reducing assembly time and potential points of failure.
Navíc, the process supports a wide range of metals and alloys, offering OEMs flexibility in material selection to meet specific performance requirements.
2. What Is OEM Investment Casting?
An Original Equipment Manufacturer designs and assembles finished products, often sourcing specialized components from outside suppliers.
V investičním odlévání, OEMs provide detailed CAD models, material specifications, and performance requirements to foundries.
The foundries then translate those designs into wax patterns, keramické formy, a, ultimately, precision metal parts.
This partnership lets OEMs focus on system integration and market strategy while leveraging foundries’ metallurgical expertise and production capacity.
3. Technical Foundations of OEM Investment Casting
Investment casting relies on a tightly controlled sequence of steps, optimized materials choices, and cutting‑edge equipment.
By understanding each element, OEMs can harness this process to achieve the precision and performance their applications demand.
Step‑by‑Step Process Overview
1. Vytváření voskového vzoru
Za prvé, technicians inject molten wax into precision steel dies. Each cycle produces patterns that reproduce part geometry within ±0.05 mm.
V praxi, a single mold run can yield dozens of identical wax replicas in under ten minutes, supporting batch sizes from 50 na 1,000 units per tree.
2. Shromáždění (Treeing) & Budova keramické skořápky
Další, workers affix individual wax patterns onto a central sprue, tvoří „strom“.
Pak, automated dip‑dry lines coat the assembly in ceramic slurry and fine refractory sand across six to eight layers.
V důsledku toho, the shell reaches 3–5 mm thickness, providing the strength to withstand molten metal pressures.
3. Odvoskování & Nalití kovu
Následně, the coated assembly enters an autoclave or furnace at 200–300 °C to remove wax. Mezitím, foundries preheat the ceramic shell to around 600 ° C..
Immediately after, they pour molten alloy—ranging from 700 ° C. (hliník) až do 1,600 ° C. (superslitiny na bázi niklu)—directly into the hot mold.
The rapid pour rate (typically 5–10 m/s) minimizes turbulence and helps prevent gas entrapment.
4. Odstranění skořápky & Čištění
Jakmile kov ztuhne (often within 30–60 minutes, depending on part mass), crews blast the shell away using high‑pressure water or mechanical vibration.
V průměru, they recover 95% of cast parts intact, with the remaining 5% requiring minor rework or scrap due to surface blemishes.
5. Tepelné zpracování & Dokončení
Konečně, castings undergo heat treatments—such as solution annealing, precipitační kalení, or stress‑relief—to achieve the desired microstructures.
Poté, craftsmen perform grinding, CNC obrábění, or polishing to meet tight tolerances (as low as ±0.02 mm) and surface finishes (Ra 0.8–1.6 µm).
Zařízení & Vznikající technologie
In addition to core process stages, investment casting benefits from ongoing technological advances:
- Automated Shell‑Building Lines equipped with robotics reduce cycle time by up to 40% and cut labor costs by 25%.
- 3D‑Printed Patterns fabricated in wax or polymer materials eliminate hard tooling for prototypes and small runs, slashing lead times from eight weeks down to two.
- Advanced Ceramic‑Matrix Binders enhance shell toughness and thermal stability, reducing shell‑crack defects by approximately 15%.
- Real‑Time Monitoring Systems employ IoT sensors to track slurry viscosity, shell moisture, and furnace temperatures, enabling predictive adjustments that improve first‑pass yield rates above 90%.
4. What Are the Advantages of the Investment Casting Process?
Investment casting delivers several compelling benefits:
- Komplexní geometrie: It captures internal channels, Tenké stěny (<1 mm), and intricate undercuts without assembly.
- Těsné tolerance: It routinely achieves ±0.1 mm dimensional accuracy, reducing need for secondary machining.
- Materiálová účinnost: It attains over 90% Využití materiálu, whereas subtractive methods may waste up to 60%.
- Kvalita povrchu: It produces as‑cast surfaces with Ra 1.5–3.2 µm, minimizing finishing costs.
- Nákladová efektivita: For medium‑volume runs (1,000–50,000 parts/year), tooling amortization drives per‑part costs down by 20–30% compared to CNC machining.
- Flexibilita designu: It lets designers consolidate multiple components into single castings, reducing assembly time and potential leak points.
5. Industries Where We Provide Customized Services
OEM investment casting serves a wide array of sectors:
- Čerpadlo & Valve Parts
We cast impellers, pouzdra, and valve bodies in stainless steel and superalloys to withstand corrosive fluids and high pressures. - Compressor Parts
We produce blades, pouzdra, and diffusers for air and gas compressors, using Inconel and titanium alloys for durability and light weight. - Train & Railway Parts
We supply brake components, coupler parts, and structural brackets in wear-resistant steels to meet stringent safety standards. - Cylinder & Gear Box
We deliver cylinder heads, bloky motoru, and gearbox housings in high‑strength aluminum and steel alloys, balancing weight and performance. - Hornictví & Engineering Machinery Casting Parts
We manufacture heavy‑duty pump shafts, crusher jaws, and excavator components from high‑chrome steels for abrasion resistance. - Auto & Díly letectví
We craft turbocharger wheels, suspension links, turbínové čepele, and fuel nozzles using advanced superalloys to meet rigorous industry specifications.
6. The Materials We Can Supply
As an experienced OEM investment casting supplier, we provide a broad spectrum of high-performance materials tailored to meet the mechanical, tepelný, and corrosion resistance requirements of various industries.
Below is an overview of the materials we can supply, categorized by alloy type and application focus:
Nerezové oceli
Ideal for components requiring corrosion resistance, pevnost, a trvanlivost.
- 304 / 304L – Excellent corrosion resistance; widely used in food processing, Chemické vybavení, a konstrukční díly.
- 316 / 316L – Enhanced resistance to chlorides and chemicals; suitable for marine, ventil, and pump components.
- 410 - Tvrdé a odolné proti opotřebení; used in turbine blades, nástroje, a průmyslové stroje.
- 17-4Ph – Precipitation-hardening stainless steel with high strength and moderate corrosion resistance; používané v letectví, petrochemický, and mechanical applications.
Carbon and Alloy Steels
Used for heavy-duty parts that require toughness and fatigue resistance.
- WCB (Odhodná uhlíková ocel) – General-purpose alloy for structural and industrial applications.
- 1020, 1045, 4130, 4140 – Carbon and alloy steels for gearboxes, hřídele, spojky, and railway parts.
- 8620 – Case-hardened steel used for gears and components requiring a hard surface and tough core.
Ocely nástroje
Engineered for wear resistance and dimensional stability at high temperatures.
- Nástrojová ocel H13 – Commonly used for dies, vstřikovací formy, and aerospace tooling; excellent thermal fatigue resistance.
- D2 – High wear resistance; suitable for cutting tools and dies.
- M2 – High-speed steel used in cutting and drilling applications.
Slitiny na bázi niklu
Optimized for extreme heat and corrosion resistance in aerospace, výroba energie, a chemické zpracování.
- Inconel 625 / 718 – Excellent high-temperature strength and corrosion resistance; used in turbine blades, výfukové systémy, a výměníky tepla.
- Hastelloy c – Exceptional resistance to strong acids and chemicals; used in chemical reactors and marine systems.
- Monel 400 – Nickel-copper alloy known for seawater and acid resistance; suitable for marine hardware and pumps.
Slitiny na bázi kobaltu
Best for wear, teplo, and corrosion resistance in severe environments.
- Stellite 6 – Outstanding wear and corrosion resistance; ideal for valve seats, řezné nástroje, a vysokoteplotní komponenty.
- CoCrMo – Biocompatible alloy used in medical implants, stomatologické přístroje, a chirurgické nástroje.
Hliníkové slitiny
Lightweight with good corrosion resistance, used in transportation, Aerospace, a energetický průmysl.
- A356 – High strength-to-weight ratio and good casting properties; used in housings, oběžné kolo, a strukturální komponenty.
- AlSi 10Mg – Common in automotive and aerospace components due to its high thermal conductivity and castability.
Slitiny titanu
Známý pro vysokou pevnost, nízká hustota, a biokompatibilitu.
- TI-6AL-4V (Stupeň 5) – Excellent fatigue strength, odolnost proti korozi, and bio-compatibility; používané v letectví, Marine, a lékařské implantáty.
- Stupeň 2 Titan – Pure titanium with excellent formability and corrosion resistance; often used in chemical processing and marine environments.
Slitiny na bázi mědi
Used for applications demanding excellent electrical conductivity, odolnost proti korozi, and anti-microbial properties.
- Mosaz (CuZn) – Used in decorative components, ventily, and plumbing parts.
- Bronz (CuSn) – Excellent wear resistance and strength; used in bearings, pouzdra, and gear components.
- Měď-nikl (CuNi 90/10, 70/30) – Superior seawater resistance; commonly used in shipbuilding and desalination plants.
7. OEM‑Supplier DEZE
To maximize value, OEM–supplier TENTO collaboration focuses on:
- Contract Models & IP Protection
We implement fixed‑price, cost‑plus, or milestone‑based agreements. Navíc, we enforce NDAs and secure data‑exchange platforms to protect proprietary designs. - Supply‑Chain Logistics & Lead‑Time Management
We maintain strategic raw‑material inventories and deploy Kanban systems to support just‑in‑time delivery. V důsledku toho, we hit delivery targets 98% of the time. - Risk Sharing & Joint‑Development Partnerships
We co‑invest in tooling, share performance metrics, and jointly optimize processes. V důsledku toho, we reduce scrap rates by 12% and accelerate time‑to‑market by 25%.
8. Comparison with Alternative Manufacturing Methods
OEM Investment casting offers distinct advantages over other metal-forming methods, especially when complex geometries, těsné tolerance, and superior surface finishes are required.
Však, understanding how it compares to alternatives like kování, zemřít, a CNC obrábění helps OEMs make more informed decisions based on application, objem, a rozpočet.
Manufacturing Process Comparison Table
| Kritéria | Investiční obsazení | Kování | Zemřít | CNC obrábění |
|---|---|---|---|---|
| Složitost geometrie | Excellent – intricate, vnitřní rysy | Limited – simple, solid shapes | Moderate – complex but limited to parting line | Limited – constrained by tool access |
| Povrchová úprava | Dobrý (Ra ≈ 3.2 µm) | Rough – requires machining | Excellent – minimal finishing needed | Excellent – smooth, vysoká přesnost |
| Materiální odpad | Low – near-net shape | Moderate – requires trimming | Nízký | High – subtractive process |
| Mechanické vlastnosti | Good – improves with heat treatment | Excellent – forged grain flow | Moderate – porosity possible | Varies – depends on stock material |
| Tolerance | ±0.1 mm standard | Pevné (±0.05 mm possible with machining) | Pevné (±0,05 mm) | Very Tight (±0.005 mm possible) |
Náklady na nástroje |
Mírný | Vysoký | Velmi vysoká | Žádný (except fixtures) |
| Objem výroby | Nízký až střední | Střední až vysoko | Velmi vysoká | Nízký až střední |
| Materiálové možnosti | Wide – steels, Supermiony, Z, V, CO | Mostly ferrous and high-strength alloys | Limited – aluminum, zinek, hořčík | Wide – depending on bar/plate availability |
| Dodací lhůta | Střední (2–6 weeks typical) | Dlouho (due to tooling and forging setup) | Short for high volume | Short for small batches |
| Nejlepší pro | Complex OEM parts, tight specs | High-load parts like shafts, rychlostní stupně | Mass-produced non-ferrous components | Prototypy, precision low-volume components |
Klíčové s sebou
- Investiční obsazení excels when OEMs require komplexní geometrie, moderate volume, a Flexibilita materiálu, making it a go-to solution for aerospace, automobilový průmysl, lékařský, a energetické odvětví.
- Kování je preferován pro vysokopevnostní components with simpler shapes.
- Zemřít je ideální pro velkoobjemový production of neželezné parts with excellent surface finish.
- CNC obrábění provides unmatched přesnost, zejména pro Prototypy nebo maloobjemové běhy, though at higher material and time costs.
9. Závěr
OEM investment casting stands out as a versatile, cost‑effective solution for producing high‑precision parts across diverse industries.
By harnessing lost‑wax techniques, pokročilé materiály, a nově vznikající technologie, OEMs and foundries can collaborate to achieve superior component performance, reduced assembly complexity, and accelerated innovation.
Těšíme se dopředu, continued investment in automation, digital integration, and sustainability will further strengthen this vital manufacturing process.
TENTO je perfektní volbou pro vaše výrobní potřeby, pokud potřebujete vysoce kvalitní OEM Investiční obsazení Služby.
Časté časté
Q: What is OEM investment casting?
A: OEM (Original Equipment Manufacturer) investment casting is a manufacturing process where a specialized foundry produces precision metal parts for another company that designs and sells the final product.
The casting process uses wax patterns, keramické formy, and molten metal to create complex, vysoce přesné komponenty.
Q: How do I get a quote for OEM investment casting services?
A: To request a quote, simply provide your technical drawings (CAD/STEP files), material specifications, a estimated quantity.
Our engineering team will review your requirements and respond with a detailed quote and lead time estimate.
Q: Can I provide my own CAD drawings or 3D models?
A: Absolutně. OEM manufacturers typically accept various file formats such as STEP, IGES, STL, DWG, or SolidWorks files for custom part development.
Q: Do you offer DFM (Design pro výrobu) podpora?
A: Many investment casting companies provide DFM assistance to optimize your design for cost efficiency, strukturální integrita, a výroba.
Q: What factors affect lead time?
A: Factors include part complexity, materiální dostupnost, order quantity, current workload of the foundry, and shipping logistics.
Q: Can you ship internationally?
A: Ano, many OEM investment casting suppliers offer international shipping and can assist with customs documentation, obal, and logistics coordination.
Q: Are there minimum order quantities (MOQs)?
A: MOQs vary by supplier and part size. Some foundries accept low-volume orders, especially for prototypes or small-batch production.
