Aluminum Die Casting Services
DEZE offers precision Aluminum Die Casting Services for both prototyping and large-scale production. Whether for simple parts or complex geometries, our advanced solutions provide superior quality, cost efficiency, and rapid delivery.
What Is Aluminum Die Casting?
Aluminum die casting is a manufacturing process in which molten aluminum is injected into a steel mold, or die, under high pressure. The die is precisely engineered to form complex shapes with tight tolerances. Once the molten metal solidifies, the die opens, and the finished casting is ejected. This process allows for rapid production of durable, lightweight components with excellent dimensional accuracy and surface finish.
Aluminum die casting is commonly used in industries such as automotive, Aerospace, elektronika, and consumer goods, where aluminum parts are required for structural components, housings, and heat sinks. Aluminum die casting offers advantages like fast production cycles, high repeatability, and cost-effectiveness in mass production.
Advantages of Aluminum Die Casting
Aluminum die castings play an important role in many fields due to their lightweight, high strength, and good processing performance.
High Strength-to-Weight Ratio
Aluminum is lightweight compared to other metals, but aluminum castings have a high strength-to-weight ratio, providing structural integrity and durability.
Odolnost proti korozi
Aluminum naturally forms a protective oxide layer, giving it excellent corrosion resistance, and making it suitable for outdoor and marine applications.
Good Thermal Conductivity
Aluminum has good thermal conductivity, allowing for efficient heat dissipation. This property makes aluminum castings suitable for heat exchangers and other applications involving heat transfer.
High-Dimensional Accuracy
Aluminum castings can achieve tight tolerances and high dimensional accuracy, reducing the need for additional machining.
Všestrannost
Aluminum castings allow for the production of complex shapes and intricate designs, making them suitable for a wide range of applications.
Recyclabality
Aluminum is highly recyclable, making aluminum castings an environmentally friendly choice and contributing to sustainability efforts.
Custom Aluminum Die Casting Parts
DEZE delivers precision aluminum die casting services, creating high-quality custom aluminum components. Using a variety of aluminum alloys, we craft precision-engineered parts that deliver cost-effective and high-performance products tailored to your needs.
Aluminum Material Grades We Work With
Aluminum alloys have a wide range of properties, such as flexibility, weldability, high strength-to-weight ratio, odolnost proti korozi, lightweight, electrical conductivity, and excellent anodizing surface finishing. Due to its low cost and formability, aluminum is widely used in industrial areas. The type of aluminum grade you choose depends on the intended use of your aluminum parts in the manufacturing project.
| Materiál | Pevnost v tahu (Mpa) | Tepelná vodivost (W/mK) | Features |
|---|---|---|---|
| Aluminum ADC12 | 280 | 92 |
|
| Aluminum A380 | 325 | 96 |
|
| Aluminum A360 | 317 | 113 |
|
| Hliník 413 | 295 | 121 |
|
| Hliník 383 | 310 | 96 |
|
| Aluminum B390 | 317 | 134 |
|
| Aluminum A413 | 290 | 121 |
|
One Stop Solution
With die-casting machines ranging from 180 na 2,000 metric tons, we can produce aluminum die castings from a few grams to over 40 pounds, all in high quality, and ready for assembly. We also have CNC machining centers that provide secondary processing of aluminum die castings, including high-precision CNC machining, frézování, turning, vrtání, tapping, and more.
For aluminum die castings that require aesthetic, functional, or protective coatings, we also offer a wide range of surface treatments, including anodizing, painting, broušení, shot peening, práškový povlak, electrophoresis, chrome plating, and bright finishes.
One-stop Surface Finishing
Improve your part’s performance by selecting high-quality surface finishes that enhance the roughness, tvrdost, chemical resistance, and cosmetic features of your finished component.
Applications of Aluminum Die Casting
Aluminum castings are widely used in various industries due to their lightweight, low density, odolnost proti korozi, good thermal conductivity, and excellent mechanical properties. Their unique properties and advantages make them the first choice for producing high-quality parts.
Letecký průmysl
such as aircraft frames, landing gear parts, interior components, atd.
Automobilový průmysl
engine components, transmission cases, wheels, structural components, atd.
Konzumní zboží
such as cookware, Elektronické přílohy, decorative items, atd.
Námořní průmysl
such as boat fittings, propellers, and marine hardware, atd.
Aluminum Die Casting Product Display
At DEZE We specialize in aluminum die casting services for a variety of industries including aerospace, automobilový průmysl, medical, and more. We have the expertise, zařízení, and quality control to ensure your parts meet your specifications and expectations. We can handle small to large production runs and offer competitive pricing and fast delivery.
Other Materials
Nerez
Stainless steel is durable, corrosion-resistant, and visually appealing. It’s widely used because of its strength, low maintenance, and ability to withstand various temperatures and chemicals.
Měď
Copper is a top choice for electrical wiring and electronics. It’s an excellent conductor of electricity and heat. Plus, it’s durable and easy to shape.
Nástrojová ocel
Tool steel is a specialized type of high-quality steel always available from DEK. Get precision cutting tools, umírá, molds, and other tools for metalworking and plastic molding.
