Investment Casting Services
We provide high-quality investment casting services for a variety of metal alloys, delivering precision components with complex geometries and excellent surface finishes.
- From rapid prototypes to on-demand production
- Choose from 100+ materiel, 60+ surface finishes.
- The fastest delivery time within 7 days
What is Investment Casting?
Investeringsgjutning, also known as precision casting or lost wax casting, is a manufacturing process in which a wax pattern is used to shape disposable mold. A wax pattern is made in the exact shape of the item to be cast. This pattern is coated with a refractory ceramic material. Once the ceramic material is hardened, it is turned upside-down and heated until the wax melts and drains out. The hardened ceramic shell becomes an expendable investment mold. Molten metal is poured into the mold and is left to cool. The metal casting is then broken from the spent mold.
The investment casting process allows for the production of complex parts with high accuracy and surface finish, making it suitable for industries that require intricate components, such as aerospace, bil-, and medical equipment manufacturing.
The Investment Casting Process
The investment casting process, även känd som förlorad vaxgjutning, involves several steps to create metal parts with high precision and intricate details. Here is an overview of the investment casting process:
1、Pattern Creation
The wax is injected into the metal mold to form a one-off wax pattern that is identical to the metal part being produced. Several patterns are connected to a central wax pouring system to create tree-like components.
3、Pouring
The mold is preheated in a furnace to approximately 1000°C (1832° F) and the molten metal is poured from a ladle into the gating system, filling the mold cavity. Pouring is typically achieved manually under the force of gravity, but other methods such as vacuum or pressure are sometimes used.
5、Casting Removal
After the molten metal has cooled, the mold can be broken and the casting removed. The ceramic mold is typically broken using water jets, but several other methods exist. Once removed, the parts are separated from the gating system by either sawing or cold breaking (using liquid nitrogen).
2、Mold Creation
De "model tree" is dipped into a slurry of fine ceramic particles, coated with coarser particles, and then dried to form a ceramic shell around the model and gating system. This process is repeated until the shell is thick enough to withstand the molten metal it will encounter. The shell is then placed in an oven and the wax melts, leaving behind a hollow ceramic shell that serves as a one-piece mold, hence the name "lost wax" gjutning.
4、Kyl
After the mold has been filled, the molten metal is allowed to cool and solidify into the shape of the final casting. Cooling time depends on the thickness of the part, the thickness of the mold, and the material used.
6、Finishing
Oftentimes, finishing operations such as grinding or sandblasting are used to smooth the part at the gates. Heat treatment is also sometimes used to harden the final part.
Investment Casting Materials
Vid den här, we produce complex parts from a wide range of investment casting alloys. Our team is committed to quality precision investment casting, and we work with a variety of metals to produce components to your exact specifications. Some precision-casting alloy material options include:
Custom Investment Casting Parts
DEZE offers investment casting services, producing high-quality custom metal components. Utilizing various metals and alloys, we create complex and detailed parts that are both cost-effective and high-performing, designed to meet your specific requirements.
Complex Geometries
Investment casting allows for the production of parts with complex shapes, intricate details, thin walls, and internal cavities that may be difficult or impossible to achieve with other manufacturing methods.
High-Dimensional Accuracy
Parts produced through investment casting typically have high dimensional accuracy and tight tolerances, making them suitable for applications that require precise and consistent dimensions.
Smooth Surface Finish
Investment casting results in parts with a smooth surface finish, reducing the need for additional machining or finishing processes.
Versatility in Materials
Investment casting can be used with a wide range of materials, including various metals and alloys such as stainless steel, aluminium, brons, titan, och mer, allowing for flexibility in material selection based on the application requirements.
Advantages of Investment Casting
Investment casting offers several advantages that make it a preferred method for producing metal parts with high precision and intricate details.
Linear Tolerance of Investment Casting
DEZE uses VDG P690 international standard casting tolerance. It is a standard developed by the Association of German Foundry Experts that specifies linear dimensional tolerances for castings.
Material-grupp D: legeringar baserade på järn-nickel, kobolt, och Cooper. Noggrannhet: D1 till D3
Tabelle: Linjära dimensionella gjutningstoleranser (DCT i MM) för dimensionella gjutningstoleransgrader (DCTG) Materialgrupp D.
|
Nominal dimension range |
D1 |
D2 |
D3 |
|||
|
DCT |
DCTG |
DCT |
DCTG |
DCT |
DCTG |
|
|
fram till 6 |
0,3 |
5 |
0,24 |
4 |
0,2 |
4 |
|
över 6 fram till 10 |
0,36 |
0,28 |
5 |
0,22 |
||
|
över 10 fram till 18 |
0,44 |
6 |
0,34 |
0,28 |
||
|
över 18 fram till 30 |
0,52 |
0,4 |
0,34 |
5 |
||
|
över 30 fram till 50 |
0,8 |
7 |
0,62 |
6 |
0,5 |
|
|
över 50 fram till 80 |
0,9 |
0,74 |
0,6 |
6 |
||
|
över 80 fram till 120 |
1,1 |
0,88 |
0,7 |
|||
|
över 120 fram till 180 |
1,6 |
8 |
1,3 |
7 |
1,0 |
|
|
över 180 fram till 250 |
2,4 |
9 |
1,9 |
8 |
1,5 |
8 |
|
över 250 fram till 315 |
2,6 |
2,2 |
1,6 |
7 |
||
|
över 315 fram till 400 |
3,6 |
10 |
2,8 |
9 |
|
|
|
över 400 fram till 500 |
4,0 |
3,2 |
||||
|
över 500 fram till 630 |
5,4 |
11 |
4,4 |
10 |
||
|
över 630 fram till 800 |
6,2 |
5,0 |
||||
|
över 800 fram till 1000 |
7,2 |
|
||||
|
över 1000 fram till 1250 |
|
|||||
Applications of Investment Casting
Our Investment casting services supports manufacturing parts and custom products for aerospace, bil-, elektronik, industrial automation, machinery, medicinsk utrustning, olje och gas, and robotics.
One-stop Surface Finishing
Improve your part’s performance by selecting high-quality surface finishes that enhance the roughness, hårdhet, chemical resistance, and cosmetic features of your finished component.
Why Work With Us?
DEZE provides high-quality prototyping, low-volume, and high-volume manufacturing services to meet your product development needs. We bring your product ideas to life with high-tech CNC equipment and ensure your parts are shipped on time.
If you are looking for the right machine shop in China, we are your best choice!
Fast Delivery
With advanced equipment and efficient production processes, we deliver 40% faster than other factories, ensuring your projects are completed on time.
Saving Cost
Experience significant save 30-50% with our new production processes and stringent cost management, ensuring economical pricing without quality compromise.
Professional team
We assess the manufacturability of your parts, advise on material and design optimization, and provide tailored cost-reduction strategies.
Customized service
We provide customized production services to support every step of your product development and help you get to market faster.
High Precision
DEZE's precision ensures parts always meet the tightest specifications, ensuring your project is executed perfectly.
Excellent Customer Service
We ensure a smooth experience with personalized service and support from initial consultation to delivery and beyond.
Investment Casting Products Display
Vid den här, we specialize in investment casting services for industries like automotive, flyg-, and manufacturing. Our cutting-edge techniques and equipment produce precision-cast components tailored to your specifications. Whether you require intricate parts with fine details or durable castings for challenging applications, we have the expertise to provide high-quality results that meet your needs.
