Alloy Steel Machining Services
Get high-quality alloy steel machining services at DEZE. We offer comprehensive manufacturing solutions, including precision CNC machining, Pelaburan Pelaburan, and forging a wide range of alloy steels.
Alloy Steel Processing Services
Alloy steel is renowned for its exceptional strength, ketangguhan, dan penentangan untuk dipakai, haba, dan kakisan, making it an ideal material for demanding applications in industries such as aerospace, tenaga, minyak & gas, Automotif, dan jentera berat. Pada yang satu ini, we provide comprehensive alloy steel processing services designed to meet the most rigorous industrial requirements.
Our end-to-end capabilities include CNC machining, berpaling, penggilingan, Pelaburan Pelaburan, menunaikan, Pemotongan laser, kimpalan, rawatan haba, dan penamat permukaan, allowing us to deliver components with outstanding mechanical properties and tight dimensional tolerances.
With deep industry experience and an ISO 9001:2015 certified quality management system, DEZE ensures that every alloy steel part is precisely manufactured, thoroughly inspected, and tailored to your specific design and performance criteria—whether for complex prototypes or high-volume production.
Jenis keluli aloi
Alloy steels are steels that are alloyed with a variety of elements to improve their mechanical properties, Rintangan kakisan, Pakai rintangan, dan ketangguhan.
| Kategori | Penerangan | Unsur aloi biasa | Aplikasi |
|---|---|---|---|
| Low-Alloy Steel | Mengandungi <8% elemen aloi. Offers improved strength, ketangguhan, and hardenability over carbon steel. | Chromium (Cr), Nikel (Dalam), Molybdenum (Mo), Vanadium (V), Mangan (Mn) | Komponen struktur, bahagian automotif, saluran paip |
| High-Alloy Steel | Mengandungi >8% elemen aloi. Most common example is stainless steel. Offers excellent corrosion and heat resistance. | High Chromium (>10.5%), Nikel, Silikon, Tungsten | Aeroangkasa, pemprosesan kimia, instrumen perubatan |
| Keluli tahan karat | A corrosion-resistant steel containing ≥10.5% chromium. Often considered a subset of high-alloy steels. | Chromium, Nikel, Molybdenum | Pemprosesan makanan, medical tools, Aplikasi Marin |
| Alat keluli | Special-purpose alloy steel designed for tool making and high hardness. Excellent wear and heat resistance. | Tungsten (W), Molybdenum, Vanadium, Cobalt (Co), Chromium | Alat pemotongan, mati, acuan, pukulan |
| Spring Steel | A special low-alloy/high-carbon steel with high yield strength and elasticity. | Silikon, Mangan | Mata air, automotive suspension, pisau |
| Maraging Steel | Ultra-high strength steel alloyed with nickel and hardened by aging. Very tough and weldable. | Nikel (17–19%), Cobalt, Molybdenum, Titanium | Aeroangkasa, perkakas, rocket motor cases |
| Chromoly Steel | A type of low-alloy steel with chromium and molybdenum. Known for strength, ketangguhan, dan rintangan keletihan. | Chromium, Molybdenum | Bicycle frames, roll cages, aircraft tubing |
Kelebihan dan aplikasi
Alloy steel stands out for its enhanced mechanical properties, offering superior strength, kekerasan, ketangguhan, dan penentangan untuk dipakai, haba, and corrosion compared to standard steels. These advantages make it an excellent choice for high-performance applications in aerospace, Automotif, minyak & gas, pembinaan, penjanaan kuasa, and heavy equipment industries.
Kelebihan
- Improved Strength and Hardness
- Superior Wear Resistance
- Greater Corrosion Resistance
- Better Hardenability
- Prestasi suhu tinggi
- Tailored Mechanical Properties
- Machinability and Formability
- Fleksibiliti di seluruh industri
Aplikasi
- Gear, Crankshafts
- Injap
- Pins, kelengkapan, bushings
- Jentera tugas berat
- Pengikat, Structural Parts
- Aci, Couplings, Spindles
- High-Load Forged Parts
- Pins, Fittings, Bushings
Alloy Steel CNC Machining Services
Alloy steel is highly valued for its exceptional strength, kekerasan, and resistance to wear and heat—making it an excellent material for CNC machining of high-performance parts.
Pada yang satu ini, we provide advanced CNC machining services tailored for alloy steel components. Using state-of-the-art CNC milling centers, turning lathes, Mesin EDM, and laser cutters, we ensure high-precision results and tight tolerances. Our machining capabilities cover a variety of alloy steel grades, termasuk 4140, 4340, 8620, 42CrMo4, and SCM440, each selected based on your specific strength, kekerasan, and corrosion resistance requirements.
DEZE delivers cost-effective and reliable CNC machining solutions for industries such as aerospace, minyak & gas, tenaga, jentera berat, dan pembuatan automotif, backed by our ISO 9001:2015-certified quality system and engineering expertise.
Alloy Steel Casting Services
DEZE offers premium alloy steel casting services, employing advanced investment casting and sand casting technologies to produce high-precision, Komponen tahan lama. Our expertise enables the efficient manufacturing of complex geometries while adhering to stringent quality control and dimensional accuracy standards.
We cast a wide range of alloy steel grades, termasuk 4140, 4340, 8620, ASTM A148, and ASTM A217, tailored to meet the demanding requirements of industries such as aerospace, minyak & gas, Automotif, tenaga, dan jentera berat.
As a reliable and cost-effective supplier, DEZE delivers robust alloy steel castings with customizable surface finishing options, such as heat treatment, tembakan letupan, lukisan, and electroplating, to ensure your components meet both functional and aesthetic specifications.
Casting – Common Alloy Steel Grades
| Gred | Nombor uns | Ciri -ciri utama | Aplikasi biasa |
|---|---|---|---|
| Aisi 4140 | G41400 | Kekuatan tinggi, good hardenability | Gear, Crankshafts, bahagian struktur |
| Aisi 4340 | G43400 | Excellent toughness and fatigue resistance | Komponen Aeroangkasa, high-stress parts |
| ASTM A148 (Gr. 105-85, 90-60) | - | High tensile strength alloy cast steel | Jentera tugas berat, injap, mining parts |
| ASTM A217 (WC1, WC6, WC9) | - | Chromium-Molybdenum alloy steels | High-temperature and pressure valves, pam |
CNC Machining – Common Alloy Steel Grades
| Gred | Nombor uns | Ciri -ciri utama | Aplikasi biasa |
|---|---|---|---|
| Aisi 4140 (Pre-hardened or Annealed) | G41400 | Mudah untuk mesin, ketangguhan yang tinggi | Aci, perkakas, jigs |
| Aisi 1215 | G12150 | Free-cutting steel with excellent machinability | Pins, kelengkapan, bushings |
| Aisi 4340 | G43400 | Kekuatan tinggi dan rintangan haus | Aerospace parts, military-grade components |
| Aisi 8620 | G86200 | Case hardening steel with machinable core | Gear, pin, Rollers |
| Aisi 1018 | G10180 | Good weldability, kekuatan sederhana | Fixtures, spacers, kurungan |
Forging – Common Alloy Steel Grades
| Gred | Nombor uns | Ciri -ciri utama | Aplikasi biasa |
|---|---|---|---|
| Aisi 4140 | G41400 | Great fatigue strength, sukar | Forged shafts, gandingan, Spindle |
| Aisi 4340 | G43400 | Very high tensile strength and toughness | High-load forged parts, aircraft gear |
| Aisi 1045 | G10450 | Medium carbon, easily forgeable | Bolt, batang, Crankshafts |
| Aisi 8620 | G86200 | Carburizing-grade alloy steel | Forged gears, camshafts |
| Aisi 5160 | G51600 | High toughness spring steel | Automotive springs, hand tools |
Perkhidmatan penamat permukaan
DEZE provides a wide selection of surface finishes for metal parts, direka untuk meningkatkan penampilan, kualiti permukaan, kekerasan, dan rintangan kakisan. Dengan memilih penamat yang betul, Anda boleh meningkatkan prestasi bahagian anda, panjang umur, dan rayuan visual, memastikan ia memenuhi tuntutan fungsional dan estetik.
