Alloy Steel Machining Services
Get high-quality alloy steel machining services at DEZE. We offer comprehensive manufacturing solutions, including precision CNC machining, Investicijų liejimas, and forging a wide range of alloy steels.
Alloy Steel Processing Services
Alloy steel is renowned for its exceptional strength, Tvirtumas, and resistance to wear, karštis, ir korozija, making it an ideal material for demanding applications in industries such as aerospace, energija, aliejus & dujos, Automobiliai, ir sunkios mašinos. Šiame, we provide comprehensive alloy steel processing services designed to meet the most rigorous industrial requirements.
Our end-to-end capabilities include CNC machining, posūkis, frezavimas, Investicijų liejimas, kalimas, Lazerio pjaustymas, suvirinimas, terminis apdorojimas, and surface finishing, allowing us to deliver components with outstanding mechanical properties and tight dimensional tolerances.
With deep industry experience and an ISO 9001:2015 certified quality management system, DEZE ensures that every alloy steel part is precisely manufactured, thoroughly inspected, and tailored to your specific design and performance criteria—whether for complex prototypes or high-volume production.
Types of Alloy Steel
Alloy steels are steels that are alloyed with a variety of elements to improve their mechanical properties, atsparumas korozijai, atsparumas nusidėvėjimui, ir kietumas.
| Kategorija | Aprašymas | Common Alloying Elements | Paraiškos |
|---|---|---|---|
| Žemo lydinio plieno | Contains <8% legiravimo elementai. Offers improved strength, Tvirtumas, and hardenability over carbon steel. | Chromas (Kr), Nikelis (Į), Molibdenas (MO), Vanadis (V), Manganas (Mn) | Struktūriniai komponentai, Automobilių dalys, Vamzdynai |
| Aukšto lydinio plienas | Contains >8% legiravimo elementai. Most common example is stainless steel. Offers excellent corrosion and heat resistance. | High Chromium (>10.5%), Nikelis, Silicis, Volframas | Aviacijos ir kosmoso, Cheminis apdorojimas, Medicinos instrumentai |
| Nerūdijantis plienas | A corrosion-resistant steel containing ≥10.5% chromium. Often considered a subset of high-alloy steels. | Chromas, Nikelis, Molibdenas | Maisto apdorojimas, medical tools, Jūrų paraiškos |
| Įrankio plienas | Special-purpose alloy steel designed for tool making and high hardness. Excellent wear and heat resistance. | Volframas (W), Molibdenas, Vanadis, Kobaltas (Co), Chromas | Pjovimo įrankiai, miršta, Pelėsiai, štampai |
| Spring Steel | A special low-alloy/high-carbon steel with high yield strength and elasticity. | Silicis, Manganas | Springs, automotive suspension, peiliai |
| Maraging Steel | Ultra-high strength steel alloyed with nickel and hardened by aging. Very tough and weldable. | Nikelis (17–19%), Kobaltas, Molibdenas, Titanas | Aviacijos ir kosmoso, įrankių, rocket motor cases |
| Chromoly Steel | A type of low-alloy steel with chromium and molybdenum. Known for strength, Tvirtumas, ir nuovargio atsparumas. | Chromas, Molibdenas | Bicycle frames, roll cages, aircraft tubing |
Privalumai ir programos
Alloy steel stands out for its enhanced mechanical properties, offering superior strength, kietumas, Tvirtumas, and resistance to wear, karštis, and corrosion compared to standard steels. These advantages make it an excellent choice for high-performance applications in aerospace, Automobiliai, aliejus & dujos, statyba, energijos generavimas, and heavy equipment industries.
Privalumai
- Improved Strength and Hardness
- Superior Wear Resistance
- Greater Corrosion Resistance
- Better Hardenability
- Aukštos temperatūros našumas
- Tailored Mechanical Properties
- Machinability and Formability
- Versatility Across Industries
Paraiškos
- Pavaros, Alkūniniai velenai
- Vožtuvai
- Smeigtukai, jungiamosios detalės, įvorės
- Heavy-duty machinery
- Tvirtinimo detalės, Structural Parts
- Velenai, Couplings, Spindles
- High-Load Forged Parts
- Smeigtukai, Fittings, Įvorės
Alloy Steel CNC Machining Services
Alloy steel is highly valued for its exceptional strength, kietumas, and resistance to wear and heat—making it an excellent material for CNC machining of high-performance parts.
Šiame, we provide advanced CNC machining services tailored for alloy steel components. Using state-of-the-art CNC milling centers, turning lathes, EDM mašinos, and laser cutters, we ensure high-precision results and tight tolerances. Our machining capabilities cover a variety of alloy steel grades, įskaitant 4140, 4340, 8620, 42CrMo4, and SCM440, each selected based on your specific strength, kietumas, and corrosion resistance requirements.
DEZE delivers cost-effective and reliable CNC machining solutions for industries such as aerospace, aliejus & dujos, energija, Sunkiosios mašinos, ir automobilių gamyba, backed by our ISO 9001:2015-certified quality system and engineering expertise.
Alloy Steel Casting Services
DEZE offers premium alloy steel casting services, employing advanced investment casting and sand casting technologies to produce high-precision, patvarūs komponentai. Our expertise enables the efficient manufacturing of complex geometries while adhering to stringent quality control and dimensional accuracy standards.
We cast a wide range of alloy steel grades, įskaitant 4140, 4340, 8620, ASTM A148, and ASTM A217, tailored to meet the demanding requirements of industries such as aerospace, aliejus & dujos, Automobiliai, energija, ir sunkios mašinos.
As a reliable and cost-effective supplier, DEZE delivers robust alloy steel castings with customizable surface finishing options, such as heat treatment, šūvių sprogdinimas, Tapyba, and electroplating, to ensure your components meet both functional and aesthetic specifications.
Casting – Common Alloy Steel Grades
| Pažymys | UNS Number | Pagrindinės savybės | Tipiškos programos |
|---|---|---|---|
| AISI 4140 | G41400 | Didelė jėga, good hardenability | Pavaros, alkūniniai velenai, konstrukcines dalis |
| AISI 4340 | G43400 | Excellent toughness and fatigue resistance | Aviacijos ir kosmoso komponentai, high-stress parts |
| ASTM A148 (Gr. 105-85, 90-60) | - | High tensile strength alloy cast steel | Heavy-duty machinery, vožtuvai, mining parts |
| ASTM A217 (WC1, WC6, WC9) | - | Chromium-Molybdenum alloy steels | High-temperature and pressure valves, Siurbliai |
CNC Machining – Common Alloy Steel Grades
| Pažymys | UNS Number | Pagrindinės savybės | Tipiškos programos |
|---|---|---|---|
| AISI 4140 (Pre-hardened or Annealed) | G41400 | Easy to machine, didelis kietumas | Velenai, įrankių, dygliai |
| AISI 1215 | G12150 | Free-cutting steel with excellent machinability | Smeigtukai, jungiamosios detalės, įvorės |
| AISI 4340 | G43400 | High strength and wear resistance | Aerospace parts, military-grade components |
| AISI 8620 | G86200 | Case hardening steel with machinable core | Pavaros, Smeigtukai, ritinėliai |
| AISI 1018 | G10180 | Good weldability, moderate strength | Fixtures, spacers, skliaustai |
Forging – Common Alloy Steel Grades
| Pažymys | UNS Number | Pagrindinės savybės | Tipiškos programos |
|---|---|---|---|
| AISI 4140 | G41400 | Great fatigue strength, tough | Forged shafts, movos, spindles |
| AISI 4340 | G43400 | Very high tensile strength and toughness | High-load forged parts, aircraft gear |
| AISI 1045 | G10450 | Medium carbon, easily forgeable | Bolts, strypai, alkūniniai velenai |
| AISI 8620 | G86200 | Carburizing-grade alloy steel | Forged gears, skirstomieji velenai |
| AISI 5160 | G51600 | High toughness spring steel | Automotive springs, Rankiniai įrankiai |
Paviršiaus apdailos paslaugos
DEZE provides a wide selection of surface finishes for metal parts, Skirta pagerinti išvaizdą, Paviršiaus kokybė, kietumas, ir atsparumas korozijai. Pasirinkus tinkamą apdailą, Galite pagerinti savo dalies našumą, ilgaamžiškumas, ir vaizdinis patrauklumas, užtikrinant, kad jis atitiktų tiek funkcinius, tiek estetinius reikalavimus.
