1. Esittely
4140 steel is a low-alloy chromium-molybdenum steel.
It offers an excellent combination of strength, sitkeys, ja kuluta vastus, making it an ideal candidate for demanding industrial applications.
Tämä artikkeli tutkii 4140 alloy steel from multiple technical perspectives, mukaan lukien sen kemiallinen koostumus, mekaaninen käyttäytyminen, heat treatment response, konettavuus, korroosion suorituskyky, and common uses.
2. Kemiallinen koostumus 4140 Seosteräs
The unique performance of 4140 seosterästä originates from its carefully controlled chemical composition:
| Elementti | Paino % | Role in Steel Properties |
|---|---|---|
| Hiili (C) | 0.38–0.43 | Enhances strength and hardenability |
| Kromi (Cr) | 0.8–1.1 | Parantaa kovuutta, kulumiskestävyys, ja korroosiota |
| Mangaani (Mn) | 0.75–1.0 | Boosts toughness and deoxidation |
| Molybdeini (MO) | 0.15-0,25 | Enhances creep resistance and depth of hardening |
| Pii (Ja) | 0.15–0.35 | Lisää voimaa, improves toughness slightly |
| Fosfori (P) | ≤ 0.035 | Typically minimized to reduce embrittlement |
| Rikki (S) | ≤ 0.04 | Added for machinability but can reduce toughness |
Compared to similar alloys like 4130 (vähemmän hiiltä) ja 4340 (higher nickel), 4140 balances strength and machinability, making it a practical and cost-effective solution for many structural applications.
3. Fyysiset ominaisuudet 4140 Teräs
| Omaisuus | Arvo | Yksikkö | Muistiinpanot |
|---|---|---|---|
| Tiheys | 7.85 | g/cm³ | Tyypillinen niukkaseosteisille teräksille |
| Joustavuusmoduuli (E) | ~205 | GPA | Stiffness in tension and compression |
| Leikkausmoduuli (G) | ~ 80 | GPA | Useful for torsional applications |
| Poissonin suhde | 0.27–0.30 | - | Ratio of transverse strain to axial strain |
| Lämmönjohtavuus | 42.6 | W/m · k | At 100 ° C; decreases slightly with higher temperatures |
| Erityinen lämpökapasiteetti | 475 | J/kg · k | Approximate at room temperature |
| Sähkövastus | 205 | nΩ·m (nano-ohm meters) | Higher than pure iron; low conductivity compared to copper |
| Lämpölaajenemiskerroin | ~12.0 | µm/m·K (20-100°C astetta) | Important in designing for thermal cycling or dimensional stability |
| Sulamispiste | 1416–1471 | ° C | Narrower range due to alloying elements |
4. Mekaaniset ominaisuudet 4140 Teräs
Aisi 4140 is a versatile chromium-molybdenum alloy steel known for its excellent mechanical strength, sitkeys, ja väsymysresistenssi.
Nämä 4140 steel properties can vary significantly depending on their heat treatment condition (ESIM., hehkutettu, normalisoitu, sammutettu, or tempered).
Mechanical Properties Table
| Omaisuus | Hehkutettu | Sammunut & Tempered (Q -&T) | Yksikkö | Muistiinpanot |
|---|---|---|---|---|
| Tuottolujuus | ~655 MPa | Jopa 1,600 MPA | MPA (Megapascals) | Q -&T improves strength significantly |
| ~95 ksi | ~232 ksi | ksi (keisarillinen) | ||
| Vetolujuus | 850–1,000 MPa | 1,000-1100 MPa | MPA | Typical range after various heat treatments |
| 123–145 ksi | 145–160 ksi | ksi | ||
| Pidennys tauolla | 25–30% | 12–18 % | % | Higher ductility in annealed state |
| Pinta -alan väheneminen | ~50 % | ~45 % | % | Indicator of ductility and formability |
| Kovuus (Rockwell C) | 18–28 HRC | Up to 50–55 HRC | HRC | Highly responsive to quenching and tempering |
| Charpy V-Notch Toughness | >54 J - (hehkutettu) | 20–35 J (Q -&T at high hardness) | Joulea | Performance in impact loading applications |
| Väsymyslujuus (Kestävyysraja) | ~420 MPa | Jopa 700 MPA | MPA | Dependent on surface finish and loading cycles |
| Joustavuusmoduuli (E) | ~205 GPa | - | GPA | Stiffness remains constant across conditions |
5. Heat Treatment Behavior of 4140 Seosteräs
Aisi 4140 alloy steel is highly responsive to a variety of heat treatment processes, allowing it to achieve a broad spectrum of mechanical properties tailored to specific engineering applications.
Its chromium and molybdenum content enhance its hardenability, making it especially well-suited for quenching and tempering operations.
Yleiset lämpökäsittelyprosessit
| Käsitellä | Tyypillinen lämpötila-alue (° C) | Tarkoitus |
|---|---|---|
| Hehkutus | 760–790°C | Tarkentaa viljarakennetta, softens steel, parantaa konettavuutta |
| Normalisointi | 870-900°C | Increases uniformity, refines structure, enhances mechanical consistency |
| Sammutus | ~845–875°C, followed by oil/water/polymer quench | Produces martensitic structure for high hardness and strength |
| Karkaisu | 400-650 °C (jälkisammutus) | Adjusts hardness, relieves internal stress, parantaa taipuisuutta & sitkeys |
| Itäinen karkaisu | Quench to 260–400°C, hold until transformation | Produces bainitic structure, reduces distortion, balances strength-toughness |
6. Machinability and Fabrication of 4140 Teräs
Konettavuus
Materiaali 4140 steel exhibits moderate machinability in its annealed state and becomes more challenging as hardness increases.
Hehkutetussa tilassa (typically around 18–22 HRC), it can be machined with high-speed steel or carbide tools, yielding good surface finishes and acceptable tool life.
Kuitenkin, once the steel is quenched and tempered to higher hardness levels (such as 30–50 HRC), its machinability decreases.
Tässä vaiheessa, kovametallityökalut, lower cutting speeds, and rigid machine setups become essential to avoid tool wear and part distortion.
Puolesta CNC: n kääntyminen, jyrsintä, or drilling operations, using proper cooling methods—particularly flood coolant—helps dissipate heat and improve chip evacuation.
Drilling harder 4140 sections often requires cobalt or carbide-tipped tools, while tapping hardened parts may benefit from thread milling or forming taps rather than conventional cutting taps.
Hitsaus
Hitsaus 4140 steel requires caution due to its high hardenability and risk of cracking.
To mitigate these risks, preheating the workpiece—typically to 200–400°C depending on the thickness—is strongly recommended.
Maintaining an interpass temperature around 200–300°C helps prevent thermal shock and hydrogen-induced cracking.
Hitsauksen jälkeen, stress-relieving the component at approximately 600–650°C helps restore ductility and reduce residual stresses.
Low-hydrogen electrodes such as E8018-B2 or ER80S-D2 are typically used for filler material to ensure compatibility and reduce porosity.
In critical applications, hitsin jälkeinen lämpökäsittely (PWHT) is necessary to maintain the integrity and toughness of the welded zone.
Cold and Hot Forming
4140 alloy steel can be cold worked in its annealed condition, although its higher strength compared to low-carbon steels limits its ductility.
Cold forming processes such as drawing and swaging are possible but require higher forces and may induce residual stresses that necessitate subsequent heat treatment.
Hot working, including forging and hot rolling, is more favorable for steel 4140.
The ideal forging temperature range is between 900°C and 1200°C, with the material typically finished above 850°C.
After hot forming, normalizing or annealing is recommended to refine the grain structure and prepare the steel for final machining or heat treatment.
7. Corrosion Resistance of 4140 Teräs
Kun taas 4140 alloy steel excels in mechanical strength, it lacks inherent corrosion resistance.
In humid or marine environments, it readily oxidizes unless protected. To counter this, surface treatments such as:
- Nitroiva for surface hardening and oxidation resistance
- Black oxide coating for light corrosion protection
- Electroplating or painting in high-humidity environments
8. Common Forms and Standards
4140 alloy steel is available in a wide variety of commercial forms to accommodate diverse industrial applications.
Its availability in different shapes, combined with its excellent mechanical properties and heat treatment versatility, makes it a popular choice in both standard and custom-fabricated components.
Common Forms of 4140 Teräs
Manufacturers and fabricators can obtain 4140 steel in numerous forms, depending on the intended use and required processing:
- Pyöreät tangot: Commonly used for shafts, nastat, vaihde, ja kiinnittimet, round bars are one of the most frequently supplied forms of steel 4140 due to their versatility in machining and heat treatment.
- Flat Bars and Plates: Ideal for tooling, wear components, and structural parts requiring large surface contact areas.
These forms are also suitable for flame cutting or water jet processing. - Forged Rings and Discs: Used in high-strength rotating machinery such as bearing races, kytkimet, ja laipat.
- Hollow Bars and Tubes: Preferred in applications demanding weight reduction while maintaining strength, such as hydraulic cylinders and pressure-containing parts.
- Blocks and Billets: Suitable for custom machining and large forged components. These are typically used in die-making and heavy industrial equipment.
Industry Standards and Designations for 4140 Teräs
| Standard Organization | Nimitys | Alue/maa | Kuvaus |
|---|---|---|---|
| ASTM | ASTM A29 | United States | General specification for hot-wrought bars of carbon and alloy steels |
| ASTM | ASTM A322 | United States | Specification for alloy steel bars used in mechanical applications |
| ASTM | ASTM A519 | United States | Specification for seamless carbon and alloy steel mechanical tubing |
SAE |
SAE 4140 | United States | Chromium-molybdenum low-alloy steel for automotive and engineering applications |
| Aisi | Aisi 4140 | United States | Commonly used designation aligned with SAE 4140 |
| Sisä- / -Sta | 1.7225 / 42CrMo4 | Eurooppa / Saksa | European equivalent under EN 10083 for quench and temper steels |
| Hän | SCM440 | Japani | Japanese equivalent for high-strength alloy steel |
| GB | 42CrMo | Kiina | Chinese equivalent with similar mechanical properties |
9. Soveltaa jtk 4140 Seosteräs
Teräs 4140 is a go-to material in applications requiring strength, sitkeys, and wear resistance under fatigue and shock loading:
- Autoteollisuus: vaihde, kampiakselit, tie rods, akselit
- Ilmailu-: laskutelineiden komponentit, toimilaitteet
- Öljy & Kaasu: drill collars, hydraulic fracturing parts
- Valmistus: mandrels, kuoli, muotit, työkalun pidikkeet
Case study: In a comparative fatigue test, a steel 4140 Q -&T gear shaft demonstrated 10x the lifespan of a similar design made from mild steel, highlighting its long-term value.
10. Advantages and Limitations of 4140 Seosteräs
Edut:
- Korkea vahvuudesta painoon ratio for structural applications
- Erinomainen kulumiskestävyys after hardening
- Versatile heat treatment response
- Readily available in multiple forms and standards
Rajoitukset:
- Not suitable for syövyttäviä ympäristöjä without surface protection
- Vaatii careful welding practices to avoid cracking
- Korkeammat kustannukset and complexity than plain carbon steels
11. Johtopäätös
4140 alloy steel offers a compelling blend of mechanical strength, sitkeys, ja kuluta vastus, making it indispensable in performance-critical engineering applications.
When properly heat-treated and protected, it delivers exceptional service life under demanding operating conditions.
Olipa kyseessä ilmailu, energia, or tooling components, materiaali 4140 steel remains one of the most trusted and capable materials in modern manufacturing.
Engineers who understand its behavior and processing requirements can fully harness its potential.
Tämä on täydellinen valinta valmistustarpeisiisi, jos tarvitset korkealaatuista 4140 steel parts.
