Valve Size Comparison Table

1. Вступ

Effective fluid control depends on selecting the right valve for the job. Отже, engineers rely on valve size comparison tables to translate between different standards, compare dimensional data, and verify compatibility.

У цьому розділі, we clarify the article’s scope, underscore why accurate valve sizing matters, and define what a valve size comparison table is—and why it proves so useful in daily practice.

• Purpose and scope: We aim to equip process, механічний, and piping engineers with a comprehensive guide to creating and using valve size comparison tables.
• Importance of accurate sizing: Mis-sized valves can cause up to a 15% drop in process efficiency, lead to premature wear, or even provoke system failures. Навпаки, correctly sized valves optimize flow, зменшити споживання енергії, and extend equipment life.
• Overview of comparison tables: У своїй основі, a valve size comparison table aligns Nominal Pipe Size (NPS) or Diameter Nominal (DN) designations with actual bore diameters, face-to-face dimensions, flange details, and related parameters.
  By doing so, it enables quick cross-referencing across ANSI, DIN, Він, ISO, and other standards.

2. Fundamentals of Valve Sizing

Before designing or interpreting a comparison table, one must grasp basic sizing concepts.

Внизу, we contrast nominal versus actual sizes, identify critical dimensional parameters, and explain how these factors influence flow and performance.

Nominal Pipe Size (NPS) проти. Actual Bore (ID)

• NPS denotes a standardized label (Напр., NPS 4), but it does ні equal the internal diameter.
• Actual Bore (ID) varies by manufacturer and standard: наприклад, NPS 4 typically has an ID of 4.026 у (102.3 мм) in ANSI valves but may differ under DIN or JIS specifications.

Key Dimensional Parameters

• Face-to-Face (F2F): Distance between valve ends—critical for pipeline layout.
• End-to-End (E2E): Similar to F2F but sometimes used for wafer or lug-type valves.
• Flange Dimensions: Outer diameter (OD), bolt-circle diameter (BCD), bolt hole count and size.

Impact on Flow and Performance

Valve sizing heavily influences pressure drop (ΔP) and flow coefficient (Cv).

Наприклад, upsizing a valve by one NPS can increase Cv by roughly 20–25%, thereby reducing energy losses in high-flow applications.

3. International and Industry Standards

Global operations demand seamless interoperability. Таким чином, engineers must navigate multiple standard bodies:

Standard Body	Key Documents	Заняття тиском
ANSI/ASME (США)	B16.10, B16.5	150#, 300#, 600#, тощо.
DIN EN (Європа)	У 558, PN classes	PN 6, PN 10, PN 16, PN 40
Він (Японія)	B2239 (F2F), B2002 (фланці)	5K, 10K, 16K, 20K
ISO (Глобальний)	5752, 7005	Серія 1, Серія 2

4. Gate Valve Size Comparison Table

Standards Referenced: ASME B16.10, ASME B16.5 (Клас 150), У 558, У 1092-1 (PN16)
Тип клапана: Flanged, Full-Port Gate Valve
Material Assumed: Вуглецева сталь (WCB), Rising Stem Design

Нотатки:

• Actual Bore (ID) may vary slightly depending on manufacturer and trim style; values are typical for full-port design.
• Face-to-Face values follow ASME B16.10 or EN 558 Серія 1.
• Flange OD, Bolt Circle, і Bolt Dimensions follow ASME B16.5 Class 150 / У 1092-1 PN16 as applicable.
• All dimensions are in millimeters unless otherwise noted.
• Custom valve designs or higher pressure classes (Клас 300, PN25) will require different flange and body dimensions.

5. Butterfly Valve Size Comparison Table

Тип клапана: Wafer-style Soft Seal Butterfly Valve
Стандарти: У 558 Серія 20 (Face-to-Face), У 1092-1 (Flange), ASME B16.5 Class 150 Flanges
Номінальний тиск: Pn10 / PN16 / Клас ANSI 150

Additional Notes:

• Face-to-Face dimensions per EN 558 Серія 20 wafer design ensure compatibility with flanges rated PN10/PN16 or ANSI Class 150.
• Flange dimensions (OD, bolt circle, bolt holes) conform to EN 1092-1 or ASME B16.5 to ensure proper installation between pipe flanges.
• Bolt hole size and number correspond with flange class and size to maintain pressure integrity.
• Soft seal butterfly valves use elastomeric liners (EPDM, NBR, Вітон) and are preferred for water, ОВК, and light chemical services.

6. Flange Type Soft Seal Butterfly Valve Size Comparison Table

Тип клапана: Flanged Soft Seal Butterfly Valve
Стандарти: У 558 Серія 20 (Face-to-Face), У 1092-1 (Flanges PN10/16), ASME B16.5 Class 150 Flanges
Pressure Class: PN10/PN16 / Клас ANSI 150

Нотатки:

• Face-to-Face dimension corresponds to EN 558 Серія 20 flanged butterfly valve standard, suitable for installation between flanges rated PN10/PN16 or ANSI Class 150.
• Flange OD, Bolt Circle Diameter, Bolt Hole Qty and Size conform to EN 1092-1 and ASME B16.5 to ensure compatibility with standard pipe flanges.
• Soft seal typically uses elastomers like EPDM, NBR, золото Вітон, providing excellent sealing for water, повітря, and light chemical applications.
• Flange butterfly valves allow easy removal/replacement without disturbing pipeline flanges.

7. Butterfly Valve Dimensions under EN Standard

Стандартний: У 558 (Face-to-Face) & У 1092-1 (Flange)
Тип клапана: Wafer/Flanged, Soft Seal
Pressure Class: Pn10 / PN16

Explanation:

• Face-to-Face Length: Per EN 558 Серія 20, applies to wafer and lug butterfly valves.
• Flange Outer Diameter, Bolt Circle Diameter, Bolt Hole Number/Size: Based on EN 1092-1 flange standards for PN10 and PN16 pressure classes.
• These dimensions ensure compatibility with corresponding pipe flanges and facilitate installation.
• З bolt hole pattern ensures proper mechanical strength and sealing integrity.

8. Ball Valve Size Standards Table

ANSI dimensions reflect American standards; EN dimensions reflect European standards.
Standards Referenced: Based on ANSI / Стандарти ASME
Standards Referenced:

• ASME B16.10 – Face-to-face and end-to-end dimensions
• ASME B16.5 – Flanged connections (for pressure classes 150–2500)
• ASME B16.34 – Valve design, матеріали, and pressure–temperature ratings

Explanation:

• Face-to-Face: Length between valve ends, critical for pipe fitting.
• Flange Outer Diameter (OD) і Bolt Circle Diameter determine flange compatibility.
• Number and size of bolts depend on flange size and pressure rating.
• Differences may require adapters or custom flanges in international projects.

9. Multi-Perspective Analysis

Розмірна точність

Тісні допуски (±1% on bore, ±2 mm on face-to-face) reduce mis-alignment during installation.

Крім того, accurate dimensions ensure proper gasket compression, preserving seal integrity under pressures up to 250 бар.

Сумісність матеріалу

Material selection—carbon steel, нержавіюча сталь, or specialized alloys—often modifies wall thickness and overall dimensions.

Наприклад, stainless valves may feature 5% thicker walls to allow for corrosion allowances, thereby slightly altering nominal F2F dimensions.

Номінальні значення тиску та температури

Valve body ratings must align with flange ratings.

Як приклад, an ANSI 300# клапан (maximum working pressure 74 bar at 100 ° C) pairs with 300# flanges featuring larger bolt circles (216 mm vs. 184 mm for 150#), necessitating a separate table column for pressure class.

Application-Specific Considerations

• Petrochemical vs. water treatment vs. ОВК: Aggressive media in petrochemical plants often require special alloys and tighter tolerances; навпаки, HVAC valves may follow looser ANSI 150# specs.
• Санітарний (tri-clamp) проти. industrial flanges: Tri-clamp fittings use butt-welded or clamp end connections and typically depart from ANSI/DIN bolt patterns entirely,
  warranting a specialized mini-table.

Cost and Supply-Chain Implications

Standard valves (90% of market demand) enjoy shorter lead times (2–4 weeks) and lower unit cost.

Однак, custom sizes or special materials can stretch lead times to 12–16 weeks and increase cost by 30–50%.

Отже, stocking popular sizes (Напр., NPS 2, 4, 6) reduces downtime risk and lowers inventory carrying costs.

10. Висновок

Accurately sizing valves and translating between standards plays a pivotal role in safeguarding plant reliability, optimizing performance, and controlling costs.

By constructing a well-organized valve size comparison table—complete with essential dimensions, pressure classes, and material notes,

Engineering teams can streamline design reviews, accelerate procurement, and minimize installation errors.

Зрештою, investing time in building and maintaining these tables yields dividends in reduced downtime, enhanced safety, and improved operational efficiency.

Different valve manufacturers may have slight variations based on standard dimensions.

When selecting valves in practice, it is essential to consider the specific project requirements, pipeline system parameters, and the product specifications provided by the manufacturer to ensure accurate selection and proper installation.

Це є ідеальним вибором для ваших виробничих потреб, якщо вам потрібна якісна компоненти клапана.

Зв’яжіться з нами сьогодні!