Aluminum Die Casting Services
DEZE offers precision Aluminum Die Casting Services for both prototyping and large-scale production. Whether for simple parts or complex geometries, our advanced solutions provide superior quality, cost efficiency, and rapid delivery.
What Is Aluminum Die Casting?
Aluminum die casting is a manufacturing process in which molten aluminum is injected into a steel mold, or die, under high pressure. The die is precisely engineered to form complex shapes with tight tolerances. Once the molten metal solidifies, Id-die jiftaħ, and the finished casting is ejected. This process allows for rapid production of durable, lightweight components with excellent dimensional accuracy and surface finish.
Aluminum die casting is commonly used in industries such as automotive, aerospazjali, elettronika, u oġġetti tal-konsumatur, where aluminum parts are required for structural components, housings, and heat sinks. Aluminum die casting offers advantages like fast production cycles, ripetibbiltà għolja, and cost-effectiveness in mass production.
Advantages of Aluminum Die Casting
Aluminum die castings play an important role in many fields due to their lightweight, qawwa għolja, and good processing performance.
Proporzjon għoli ta 'saħħa għal piż
Aluminum is lightweight compared to other metals, but aluminum castings have a high strength-to-weight ratio, providing structural integrity and durability.
Reżistenza għall-korrużjoni
Aluminum naturally forms a protective oxide layer, giving it excellent corrosion resistance, and making it suitable for outdoor and marine applications.
Good Thermal Conductivity
Aluminum has good thermal conductivity, allowing for efficient heat dissipation. This property makes aluminum castings suitable for heat exchangers and other applications involving heat transfer.
Eżattezza ta 'dimensjoni għolja
Aluminum castings can achieve tight tolerances and high dimensional accuracy, tnaqqas il-ħtieġa għal magni addizzjonali.
Versatilità
Aluminum castings allow for the production of complex shapes and intricate designs, making them suitable for a wide range of applications.
Riċiklamat
Aluminum is highly recyclable, making aluminum castings an environmentally friendly choice and contributing to sustainability efforts.
Custom Aluminum Die Casting Parts
DEZE delivers precision aluminum die casting services, creating high-quality custom aluminum components. Using a variety of aluminum alloys, we craft precision-engineered parts that deliver cost-effective and high-performance products tailored to your needs.
Aluminum Material Grades We Work With
Aluminum alloys have a wide range of properties, such as flexibility, weldjabbiltà, proporzjon għoli ta 'saħħa-piż, Reżistenza għall-korrużjoni, ħafifa, konduttività elettrika, and excellent anodizing surface finishing. Due to its low cost and formability, aluminum is widely used in industrial areas. The type of aluminum grade you choose depends on the intended use of your aluminum parts in the manufacturing project.
| Materjal | Qawwa tat-tensjoni (MPA) | Konduttività termali (W/mK) | Karatteristiċi |
|---|---|---|---|
| Aluminum ADC12 | 280 | 92 |
|
| Aluminju A380 | 325 | 96 |
|
| Aluminum A360 | 317 | 113 |
|
| Aluminju 413 | 295 | 121 |
|
| Aluminju 383 | 310 | 96 |
|
| Aluminum B390 | 317 | 134 |
|
| Aluminum A413 | 290 | 121 |
|
One Stop Solution
With die-casting machines ranging from 180 to 2,000 metric tons, we can produce aluminum die castings from a few grams to over 40 pounds, all in high quality, and ready for assembly. We also have CNC machining centers that provide secondary processing of aluminum die castings, including high-precision CNC machining, tħin, tidwir, tħaffir, Tapping, u aktar.
For aluminum die castings that require aesthetic, funzjonali, or protective coatings, we also offer a wide range of surface treatments, including anodizing, pittura, tħin, Shot Peening, Kisi tat-trab, electrophoresis, kisi tal-kromju, and bright finishes.
Finitura tal-wiċċ one-stop
Ittejjeb il-prestazzjoni tal-parti tiegħek billi tagħżel finituri tal-wiċċ ta 'kwalità għolja li jtejbu l-ħruxija, ebusija, Reżistenza kimika, u l-karatteristiċi kożmetiċi tal-komponent lest tiegħek.
Applications of Aluminum Die Casting
Aluminum castings are widely used in various industries due to their lightweight, Densità baxxa, Reżistenza għall-korrużjoni, Konduttività termali tajba, u proprjetajiet mekkaniċi eċċellenti. Their unique properties and advantages make them the first choice for producing high-quality parts.
Industrija Aerospazjali
bħal frejms tal-ajruplani, Partijiet tal-irkaptu tal-inżul, komponenti ta' ġewwa, eċċ.
Industrija tal-Karozzi
Komponenti tal-magna, każijiet ta' trażmissjoni, roti, komponenti strutturali, eċċ.
Oġġetti tal-Konsumatur
bħal partikolari oġġetti, kompartimenti elettroniċi, oġġetti dekorattivi, eċċ.
Industrija tal-Baħar
bħal fittings tad-dgħajjes, skrejjen, u ħardwer tal-baħar, eċċ.
Aluminum Die Casting Product Display
At DEZE We specialize in aluminum die casting services for a variety of industries including aerospace, karozzi, mediku, u aktar. We have the expertise, tagħmir, and quality control to ensure your parts meet your specifications and expectations. We can handle small to large production runs and offer competitive pricing and fast delivery.
Other Materials
Azzar li ma jissaddadx
Stainless steel is durable, reżistenti għall-korrużjoni, and visually appealing. It’s widely used because of its strength, low maintenance, and ability to withstand various temperatures and chemicals.
Ram
Copper is a top choice for electrical wiring and electronics. It’s an excellent conductor of electricity and heat. Barra minn hekk, it’s durable and easy to shape.
Għodda tal-azzar
Tool steel is a specialized type of high-quality steel always available from DEK. Get precision cutting tools, imut, forom, and other tools for metalworking and plastic molding.
