Alloy Steel Machining Services
Get high-quality alloy steel machining services at DEZE. We offer comprehensive manufacturing solutions, including precision CNC machining, investīciju liešana, and forging a wide range of alloy steels.
Alloy Steel Processing Services
Alloy steel is renowned for its exceptional strength, izturība, un izturība pret nodilumu, sildīt, un korozija, making it an ideal material for demanding applications in industries such as aerospace, enerģija, eļļas & gāze, autobūves, un smagā tehnika. Ēda ŠO, we provide comprehensive alloy steel processing services designed to meet the most rigorous industrial requirements.
Our end-to-end capabilities include CNC machining, pagrieziens, frizēšana, investīciju liešana, kalšana, lāzera griešana, metināšana, termiskā apstrāde, un virsmas apdari, allowing us to deliver components with outstanding mechanical properties and tight dimensional tolerances.
With deep industry experience and an ISO 9001:2015 certified quality management system, DEZE ensures that every alloy steel part is precisely manufactured, thoroughly inspected, and tailored to your specific design and performance criteria—whether for complex prototypes or high-volume production.
Types of Alloy Steel
Alloy steels are steels that are alloyed with a variety of elements to improve their mechanical properties, izturība pret koroziju, nodilums pretestība, un izturība.
| Kategorija | Apraksts | Parastie sakausējuma elementi | Pieteikumi |
|---|---|---|---|
| Mazleģētais tērauds | Contains <8% leģējošie elementi. Offers improved strength, izturība, and hardenability over carbon steel. | Hroms (Krekls), Niķelis (Iekšā), Molibdēns (Noplūde), Vanadium (V), Mangāns (Nojaukšanās) | Strukturālās sastāvdaļas, automobiļu detaļas, cauruļvadi |
| Augsti leģētais tērauds | Contains >8% leģējošie elementi. Most common example is stainless steel. Offers excellent corrosion and heat resistance. | High Chromium (>10.5%), Niķelis, Silīcijs, Volframs | Avi kosmosa, ķīmiskā apstrāde, medicīnas instrumenti |
| Nerūsējošais tērauds | A corrosion-resistant steel containing ≥10.5% chromium. Often considered a subset of high-alloy steels. | Hroms, Niķelis, Molibdēns | Pārtikas pārstrāde, medical tools, jūras pielietojums |
| Instrumentu tērauds | Special-purpose alloy steel designed for tool making and high hardness. Excellent wear and heat resistance. | Volframs (W), Molibdēns, Vanadium, Kobalts (Co), Hroms | Griešanas rīki, mirst, veidnes, punches |
| Spring Steel | A special low-alloy/high-carbon steel with high yield strength and elasticity. | Silīcijs, Mangāns | Atsperes, automotive suspension, naži |
| Maraging Steel | Ultra-high strength steel alloyed with nickel and hardened by aging. Very tough and weldable. | Niķelis (17–19%), Kobalts, Molibdēns, Titāns | Avi kosmosa, instrumenti, rocket motor cases |
| Chromoly Steel | A type of low-alloy steel with chromium and molybdenum. Known for strength, izturība, un noguruma izturība. | Hroms, Molibdēns | Velosipēdu rāmji, roll cages, aircraft tubing |
Priekšrocības un pielietojumi
Alloy steel stands out for its enhanced mechanical properties, offering superior strength, cietība, izturība, un izturība pret nodilumu, sildīt, and corrosion compared to standard steels. These advantages make it an excellent choice for high-performance applications in aerospace, autobūves, eļļas & gāze, būvniecība, enerģijas ražošana, and heavy equipment industries.
Priekšrocības
- Improved Strength and Hardness
- Augstāka nodiluma pretestība
- Greater Corrosion Resistance
- Better Hardenability
- Augstas temperatūras veiktspēja
- Tailored Mechanical Properties
- Machinability and Formability
- Versatility Across Industries
Pieteikumi
- Pārnesumi, Kloķvārpstas
- Vārsti
- Pins, armatūra, bukses
- Heavy-duty machinery
- Stiprinājumi, Strukturālās daļas
- Vārpstas, Couplings, Spindles
- High-Load Forged Parts
- Pins, Fittings, Bukses
Alloy Steel CNC Machining Services
Alloy steel is highly valued for its exceptional strength, cietība, and resistance to wear and heat—making it an excellent material for CNC machining of high-performance parts.
Ēda ŠO, we provide advanced CNC machining services tailored for alloy steel components. Using state-of-the-art CNC milling centers, turning lathes, EDM machines, and laser cutters, we ensure high-precision results and tight tolerances. Our machining capabilities cover a variety of alloy steel grades, ieskaitot 4140, 4340, 8620, 42CrMo4, and SCM440, each selected based on your specific strength, cietība, and corrosion resistance requirements.
DEZE delivers cost-effective and reliable CNC machining solutions for industries such as aerospace, eļļas & gāze, enerģija, smagā mašīna, and automotive manufacturing, backed by our ISO 9001:2015-certified quality system and engineering expertise.
Alloy Steel Casting Services
DEZE offers premium alloy steel casting services, employing advanced investment casting and sand casting technologies to produce high-precision, izturīgas sastāvdaļas. Our expertise enables the efficient manufacturing of complex geometries while adhering to stringent quality control and dimensional accuracy standards.
We cast a wide range of alloy steel grades, ieskaitot 4140, 4340, 8620, ASTM A148, and ASTM A217, tailored to meet the demanding requirements of industries such as aerospace, eļļas & gāze, autobūves, enerģija, un smagā tehnika.
As a reliable and cost-effective supplier, DEZE delivers robust alloy steel castings with customizable surface finishing options, such as heat treatment, šāvienu spridzināšana, gleznošana, and electroplating, to ensure your components meet both functional and aesthetic specifications.
Casting – Common Alloy Steel Grades
| Pakāpe | UNS Number | Galvenās funkcijas | Tipiskas lietojumprogrammas |
|---|---|---|---|
| Aisi 4140 | G41400 | Lielas izturības, good hardenability | Pārnesumi, kloķvārpstas, strukturālās daļas |
| Aisi 4340 | G43400 | Excellent toughness and fatigue resistance | Aviācijas un kosmosa komponenti, augsta sprieguma daļas |
| ASTM A148 (Gr. 105-85, 90-60) | - | High tensile strength alloy cast steel | Heavy-duty machinery, vārsti, mining parts |
| ASTM A217 (WC1, WC6, WC9) | - | Chromium-Molybdenum alloy steels | High-temperature and pressure valves, sūkņi |
CNC Machining – Common Alloy Steel Grades
| Pakāpe | UNS Number | Galvenās funkcijas | Tipiskas lietojumprogrammas |
|---|---|---|---|
| Aisi 4140 (Pre-hardened or Annealed) | G41400 | Easy to machine, high toughness | Vārpstas, instrumenti, džigi |
| Aisi 1215 | G12150 | Free-cutting steel with excellent machinability | Pins, armatūra, bukses |
| Aisi 4340 | G43400 | Augsta izturība un nodilumizturība | Aerospace parts, military-grade components |
| Aisi 8620 | G86200 | Case hardening steel with machinable core | Pārnesumi, tapas, veltņi |
| Aisi 1018 | G10180 | Good weldability, mērens spēks | Fixtures, spacers, iekavas |
Forging – Common Alloy Steel Grades
| Pakāpe | UNS Number | Galvenās funkcijas | Tipiskas lietojumprogrammas |
|---|---|---|---|
| Aisi 4140 | G41400 | Great fatigue strength, grūts | Forged shafts, sakabes, spindles |
| Aisi 4340 | G43400 | Very high tensile strength and toughness | High-load forged parts, aircraft gear |
| Aisi 1045 | G10450 | Medium carbon, easily forgeable | Skrūves, stieņi, kloķvārpstas |
| Aisi 8620 | G86200 | Carburizing-grade alloy steel | Forged gears, sadales vārpstas |
| Aisi 5160 | G51600 | High toughness spring steel | Automotive springs, hand tools |
Virsmas apdares pakalpojumi
DEZE provides a wide selection of surface finishes for metal parts, designed to improve appearance, virsmas kvalitāte, cietība, un izturība pret koroziju. By choosing the right finish, you can enhance your part’s performance, ilgmūžība, un vizuālā pievilcība, ensuring it meets both functional and aesthetic demands.
