OEM Custom Ball Valves
From precision-cast stainless steel and carbon steel to duplex, super dupleks, Paduan Nikel, and corrosion-resistant bronze, we deliver OEM custom ball valves engineered for exact material, dimensi, pressure class, dan persyaratan penyegelan.
Custom-Cast Ball Valves
Ball valves operate in some of the most demanding flow-control environments—handling high pressures, rapid cycling, abrasive slurries, bahan kimia korosif, and critical shutoff duties.
Pada Deze Foundry, we specialize in manufacturing custom-cast ball valves designed precisely to customer specifications. Using advanced metallurgical processes and strict quality assurance, we deliver engineered solutions for floating, Trunnion-Mounted, dua potong, and three-piece ball valve configurations. Material options include carbon steel, Baja tahan karat, duplex/super duplex alloys, nickel-based metals (Monel, Inconel), aluminum bronze, and other high-performance casting grades tailored for corrosive or high-temperature service.
Our end-to-end capabilities cover engineering design, 3D prototyping, dedicated tooling development, casting presisi, Pemesinan CNC, perlakuan panas, finishing permukaan, pengujian tekanan, and full certification, ensuring each custom-cast ball valve meets the highest standards of accuracy and durability.
Custom Ball Valves — Precision Solutions
Katup bola port penuh
Berkurang katup bola port
V-Port Ball Valve
3-Way Ball Valves
Katup bola yang dipasang trunnion
Katup bola mengambang
Katup bola masuk atas
Katup bola split-body
Katup bola yang diletakkan logam
Katup Bola Baja Tahan Karat
Katup Bola Kuningan
WCB Steel Ball Valve
Ductile Iron Ball Valve
Bronze Full Port Ball Valve
3 Piece Full Port Ball Valve
Flanged Stainless Steel Ball Valve
Cryogenic Ball Valve
Full Port Flanged Ball Valve
Comprehensive Ball Valve Specifications
| Kategori | Specification Details |
|---|---|
| Kisaran ukuran | NPS ½ – 36 (Dn 15 - - 900) (custom-cast sizes up to DN 1500 available upon request) |
| Bahan Tubuh | Baja karbon (WCB, WCC), Baja tahan karat (CF8/304, CF8M/316), Dupleks Tahan Karat (2205), Super dupleks (2507), Besi cor, Besi ulet, Paduan Nikel (Monel, Inconel, Hastelloy) |
| Kisaran suhu | –50°F to 750°F (–46°C to 400°C), depending on body alloy & bahan kursi |
| Ball Materials | Baja tahan karat (304/316/316L/2205), Duplex/Super Duplex, Hastelloy C276, Inconel 625/718, Chrome-Plated Carbon Steel, Tungsten-Carbide–Coated Ball (for abrasive service) |
| Bahan Batang | SS316/316L, SS410/416, Rangkap 2205, Monel K500, Inconel 718 (anti-blowout stem design available) |
| Seat Materials | Ptfe, RPTFE, MENGINTIP, Devlon, Nilon, Logam Duduk (Stellite, Tungsten Carbide), Fire-Safe Graphite Stack Options |
| Valve Types / Body Styles | Two-Piece, Three-Piece, Top-Entry, Side-Entry, Port penuh & Port berkurang, Bola mengambang, Bola yang Dipasang di Trunnion, Cryogenic Type |
| Peringkat tekanan | PN10 / PN16 / PN25 / PN40 / PN100; Kelas ASME 150 / 300 / 600 / 900 / 1500 |
| MAWP (Tekanan Kerja Maksimum yang Diijinkan) | Standar: 150–600 psi (10–40 bar); Trunnion-Mounted & High-Pressure Designs: hingga 2500 psi (170 batang) |
| Shutoff Rating | Kedap gelembung (kursi empuk) per API 598; Zero Leakage Metal-Seat (certifiable to API 6D) |
| Flange Drilling Standards | ASME B16.5 Class 150–600, DI DALAM 1092 hal 10/16/25/40/100, JIS 10K/16K, Iso 7005 |
| Face-to-Face Standards | ASME B16.10, DI DALAM 558 Seri 1/14/27, Iso 5752 |
| Testing Standards | API 598, 6d Fire, Iso 5208, MSS SP-61, DI DALAM 12266-1 & -2, Fire-Safe per API 607/ISO 10497 |
| Sertifikasi (Opsional) | PED/CE, ATEX, SIL 2/3, DNV, Abs, BV, CCS, WRAS, FDA contact materials, Iso 15848 fugitive emissions |
| Actuation Options | Manual Lever, Operator Roda Gigi, Aktuator Pneumatik, Aktuator Listrik, Aktuator Hidraulik, Smart/IoT Control Actuators |
| Karakteristik aliran | True full-port or reduced-port geometry; low pressure drop; high Cv for compact size |
| Aplikasi khas | Minyak & gas, Petrokimia, Pemrosesan Kimia, air & Air limbah, Hvac, laut, pembangkit listrik, pertambangan, farmasi, makanan & minuman, desalinasi |
