Copper Alloy Investment Casting impellers

Nā Palapala Kūʻai Kolepa Makana

Nā hinuhui hōʻike

1. Hōʻikeʻike

ʻO ka hoʻolei kālā—i ʻike ʻia hoʻi ʻo ke kaʻina wax-wax—e lōʻihi loa ma mua o nā mea kila a me nā nickel alloy..

Hoʻonui ia i ka honua copper-alloy, hāʻawi i ka pololei kūpono ʻole no nā geometries paʻakikī.

Hoʻohui ka hoʻolei kālā copper-alloy i nā pono wela a me ka uila o ke keleawe me ke kūʻokoʻa hoʻolālā o nā mold seramika..

NOEHUI, mea hana ma nā leka uila, pono & aila, Matapili, a Marine hilinaʻi nā ʻāpana i kēia mau castings e hoʻokō i nā koi hana koʻikoʻi.

Eia hou, Ke ulu nei ka noi no nā ʻāpana uila miniaturized a me nā lako pale corrosion e hoʻomau i ka ulu ʻana o ka mākeke honua, kuhi ʻia ma 5.2 % Cagr ʻAi 2029.

2. He aha ka Copper-Alloy Investment Casting?

I ka hui keleawe Kāhaka kūʻai kūʻai, ʻO ka wax a i ʻole ka paʻi polimer paʻi 3D e hana hou i ka ʻāpana hope. Ma hope o ka hoʻopaʻa ʻana i nā hiʻohiʻona ma kahi lāʻau gating, kūkulu nā ʻenehana i kahi pūpū seramika a puni lākou.

Hoʻokahi manawa nā cures she, hoohehee lakou i ka wax (no laila "nalo-wax"), e hoʻowela mua i ka pūpū, a ninini i ke keleawe keleawe i hooheheeia.

Ma hope o ka hoʻoponoponoʻana, haʻihaʻi ʻia ka ʻōpū palupalu, e hōʻike ana i kahi ʻāpana ʻano-ʻupena.

Loaʻa kēia kaʻina hana i nā tolerances e like me ka paʻa ± 0.1 mm a pau ka ili i lalo i Ra 0.8 }m, e hoemi ana i ka mikini iho.

3. ʻO nā Alloy Copper i hoʻohana ʻia i ka hoʻolei kālā

Hoʻohana nui ʻia nā ʻāpana keleawe i ka hoʻolei kālā ma muli o kā lākou castability maikaʻi loa, Ke kū'ē neiʻo Corrosionion, ka wela a me ka uila, a me nā waiwai mechanical maikaʻi.

ʻO ka hoʻolei ʻana i ke kinipōpō keleawe Flanged
ʻO ka hoʻolei ʻana i ke kinipōpō keleawe Flanged

Eia nā ʻāpana nui o nā ʻāpana keleawe i hoʻohana mau ʻia i kēia kaʻina hana:

Nā keleawe

ʻO nā Bronzes ka mea nui i nā ʻāpana keleawe me ka tin, ʻoiai hiki i nā keleawe o kēia wā ke komo i nā mea e like me ka alumini, Silikino, a me phospoprus. Aia nā ʻano maʻamau:

  • Phosphor Bronze (Cu-Sn-P): ʻIke ʻia no ka ikaika kiʻekiʻe, E kāʻei i ke kū'ē, a me ke kū'ēʻana. Kūpono no nā bearings, Kauluhi, a me nā mea'ē aʻe.
  • Ailunimina bronze (Me ka): Hōʻike i ka ikaika maikaʻi loa, Ke kū'ē neiʻo Corrosionion (nui loa i loko o ke kai), a me nā pale maikaʻi. Hoʻohana ʻia i ka aerospace, Mary Ples, a me nā'āpana waiwai.
  • Silikino Bronze (me kona): Hāʻawi i ka ikaika maikaʻi, Ke kū'ē neiʻo Corrosionion, a me ka formability. Hoʻohana pinepine ʻia i nā hoʻolālā hoʻolālā a me nā lako kai.

Nā keleawe

Nā keleawe he keleawe-zinc alloys i ʻike ʻia no ko lākou ikaika maikaʻi a me ka machinability maikaʻi loa.

  • Hiila mele (Cu-zn): Loaʻa i ka castability maikaʻi loa a hoʻohana ʻia no nā mea hoʻonaninani, ʻO nā kiʻi kūpono, a me nā mea mīkini haʻahaʻa haʻahaʻa.
  • ʻO nā keleawe ikaika kiʻekiʻe: Hiki ke komo i nā mea ʻē aʻe e like me ka manganese, 'Eron, a i ʻole alumini no ka hoʻomaikaʻi ʻana i nā waiwai mechanical.

Nikela kala (Cu-Ni-Zn)

ʻO kēia nā ʻāpana keleawe me ka nickel a me ka zinc e like me ke kālā i ka helehelena.

  • Hoʻohana ʻia i nā noi e koi ana i ka pale corrosion maikaʻi, ikaika, a me nā mea hoʻopiʻi Aesthetic (E.g., nā mea kani, mea hoʻonani kiʻi).

Beyreellium Kina (Cu-Be)

ʻO ka Beryllium copper kahi mea hana kiʻekiʻe e hāʻawi i ka ikaika ʻokoʻa, hālulu, a me ka lawe.

  • Hoʻohana ʻia i nā ʻāpana pololei, e like me nā punawai, Nā Kākoʻo, a me na mea paahana ole. Akā naʻe,, ma muli o nā pōʻino olakino i ka wā e hana ai, pono e mālama pono.

Hoʻohana ʻia nā papa keleawe maʻamau i ka hoʻolei kālā

ʻAno Nā helu maʻamau / Kūlā Hui Nui Nā mea nui Nā noi maʻamau
Ailunimina bronze C95400 (AL Bronze), ASTM B148 Cu-Al-Fe Ikaika ikaika, ʻaʻahu a kū i ke kai Nā kino pahū, Nā'āpana Valve, ʻO nā mea alohaʻo Marine
C95500 (Nickel Al Bronze) Cu-Al-Ni-Fe ʻOi nui ka ikaika, ka wela a me ka corrosion Nā Māhele kā Aerospace, 'Unila Pahu Mau
Tin keleawe C83600 (Ke keleaweʻulaʻula) Cu-Sn-Pb-Zn Maikaʻi maikaʻi, Ke kū'ē neiʻo Corrosionion KahawaiOli, Nā Vilves, mea hoʻonani kiʻi
C90500 (ʻO Gun Metal) Cu-sn-zn Ikaika ikaika, ʻO ka paleʻana o ka momona ʻO nā mea hoʻoemi mahu/wai
Phosphor Bronze C91000, C91300 Cu-Sn-P E kāʻei i ke kū'ē, Ke kū'ē neiʻo Corrosionion Kauluhi, Kāhele, puna puna
Silikino Bronze C87500, C87600 Cu-Paʻa ʻO ka ikaika maikaʻi a me ka pale ʻana i ka corrosion Nā'Āpana Pūnaewele, Mary Ples, hoʻolei kiʻi
Keihei
C85700 (Kūpono keleawe mangenese) Cu-Zn-Mn Maikaʻi maikaʻi, Ke kū'ē neiʻo Corrosionion ʻāpana kāhiko, nā mea mīkini māmā
C85800 (Ke keleawe melemele ikaika kiʻekiʻe) Cu-Zn-Fe-Al Ikaika ikaika, kūʻē dezincification Nā lako hana, Nā Vilves, Piʻi nā'ōnaehana
Nikela kala C97300, C97400 Cu-Ni-Zn ʻAno kala kala, Ke kū'ē neiʻo Corrosionion Nā mea kāhiko, nā mea kani, Nā'āpana waiwai
Beyreellium Kina C17200 (ASTM B196/B197) Cu-Be ikaika kiʻekiʻe loa, ke ola, non-sparking Nā Hana Hana Hana, Nā Kākoʻo, punawai, pono & mea hana kinoea

4. Na waiwai o na hoolei keleawe

Nā Pīkuhi Propertinies

Waiwai Keihei (C36000) Ailunimina bronze (C95400) Ke lawe nei i ka bronze (C93200) Beyreellium Kina (C17200)
Ikaika ikaika (Mpa) ~345 ~ 450 ~ 310 A i 1400 (i mālamaʻia)
Ka ikaika (Mpa) ~ 105 ~ 250 ~ 160 ~1100
Ewangantion (%) 20-30% 10-15% 10-20% 10-20%
Hālulu (HB) 80-100 110-130 70-90 200-300
  • Kumaikalua: Hāʻawi maʻamau nā ʻāpana keleawe i ka ductility maikaʻi loa, e ʻae i ka maʻalahi ma hope o ka hoʻoheheʻe ʻana a me ka hana ʻana.
  • E kāʻei i ke kū'ē: ʻO ke keleawe alumini a me ke keleawe kalaiwa e kūpono loa i ka ukana kiʻekiʻe, nā noi haʻahaʻa ma muli o nā hiʻohiʻona ʻoi aku ka maikaʻi.
  • Ka ikaika momona: ʻOi aku ka nui o ka Beryllium copper i nā noi e koi ana i ke kūpaʻa luhi kiʻekiʻe a me ka hana puna.
Kopper Alloy Investment Casting Pump Housing Volute Part
Kopper Alloy Investment Casting Pump Housing Volute Part

Thermal & Mea kūʻai uila

Ka HōʻaʻO Kokua:

  • Lole keleawe: ~385 W/m·K
  • Keihei: ~100–150 W/m·K
  • Bronze: ~50–70 W/m·K
  • Beyreellium Kina: ~100–125 W/m·K

Mea kūʻai uila (e like me % Iac):

  • Lole keleawe: 100%
  • Keihei (C36000): ~28–30%
  • Bronze: ~15–20%
  • Beyreellium Kina: ~22–25%

ʻO ka paleʻana o Corrosionion a me ke kaiāulu kūloko

Kaʻona Nā Alloy kūpono Nā moʻolelo
Ke wai wai Me ka mai ia makou (C70600), Ailunimina bronze (C95800) Kūʻē maikaʻi i ka lua, kāpaʻa, a me ka biofouling
Ka Lewa Hanahana Keihei, Tin keleawe Kūleʻa maikaʻi ka lewa ākea
Media ʻakika Phosphor Bronze, Me ka mai ia makou Kū'ē i nā sulfuric a me nā meaʻawaʻawa
Wai inu Ke keleawe alakaʻi haʻahaʻa (C46400, EnviroBrass®) Kūlike me nā lula alakaʻi hou
Hōʻike Kūlana Kiʻekiʻe Beyreellium Kina, C95400 He kūpono no ka ikaika wela a me ka oxidation

5. ʻO nā mea maikaʻi a me nā pōʻino o nā hoʻolei keleawe-alloy

✅ Pono o ka hoolei keleawe-alloy

Ke kū'ē neiʻo Corrosion Corrossion

  • ʻOi aku ka maikaʻi o nā ʻāpana keleawe—ʻoi aku ka nui o nā keleawe a me nā māka keleawe-nickel—ke kūʻē i ka ʻino i loko o ka wai kai., ACIDIC, a me nā wahiʻoihanaʻoihana.
  • Kūpono no ka lako kai, ʻO nā kiʻi kūpono, a me nā mea hana kemika.
Lahi Nui i hoolei i ke keleawe keleawe no na mea paopao
Ka Uluwehi O Ke keleawe hoolei no na mea wawahi

ʻO ka mareʻana o ke kālepa

  • He maikaʻi ka hoʻoili uila ʻana o ke keleawe a me ke keleawe maʻemaʻe (a i 100% IACS no ke keleawe maemae).
  • ʻO ka wela wela ma waena o 100–400 W/m·K, e hoʻolilo iā lākou i mea kūpono no nā mea wela, Nā'Āpana Pūnaewele, a me nā wāwae.

ʻO ka Candior Carbility

  • Holo maikaʻi nā ʻāpana keleawe i ka wā hoʻolei, hiki ke hana i nā paia lahilahi, nā ʻano paʻakikī me nā hoʻomanawanui paʻa.
  • He kūpono no ka hoʻolei kālā, ka ʻae ʻana i nā hoʻolālā paʻakikī me ka ʻole o ka pono o ka hoʻoponopono hope.

Nā Pono Mechanical like ʻole

  • Nā pae mai ka palupalu, keleawe ductile (C36000) i ke keleawe beryllium ikaika kiʻekiʻe (C17200) me ka ikaika tensile oi aku 1,200 Mpa.
  • Hāʻawi nā keleawe alumini i ka pale ʻaʻahu maikaʻi loa a me ka ikaika tensile no nā ʻāpana kiʻekiʻe.

ʻO nā hoʻopiʻi Aesthetic & Hoʻopau

  • ʻO nā leo melemele ʻulaʻula maikaʻi i nā keleawe a me nā keleawe he mea kūpono ia no ka hoʻonaninani, Matapili, a me nā noi noʻeau.
  • Hoʻopili maikaʻi a ʻae i nā patinas a i ʻole nā ​​pale pale no ka hoʻomaikaʻi ʻana i ka nani.

Recycability & Pono Kaiapuni

  • ʻO ke keleawe a me kona mau ala 100% hiki ke hana hou me ka lilo ole o na waiwai.
  • ʻO ka hoʻohana ʻana i nā keleawe haʻahaʻa a i ʻole ke alakaʻi ʻole (E.g., EnviroBrass®) kākoʻo i nā hana hana hoʻomau a hoʻokō i nā lula wai inu.

⚠️ ʻO nā mea maikaʻi ʻole o nā hoʻolei keleawe-alloy

Ke kumukuai haahaa a kiekie

  • Liulaala, nickel, a he kumu kumu waiwai nui ka pi.
  • Beyreellium Kina, ʻoiai e hāʻawi ana i ka ikaika maikaʻi a me ka conductivity, ʻo ia kekahi o nā mea hoʻohui keleawe nui loa.

Ka ikaika haahaa i hoʻohālikelike ʻia me ke kila

  • ʻOiai ikaika i kā lākou ʻāpana, ʻOi aku ka liʻiliʻi o ka ikaika o ka tensile keleawe ma mua o ke kalapona a me ke kila kila.
  • No nā mea i hoʻouka nui ʻia a i ʻole nā ​​mea hana, pono paha nā manaʻo hoʻolālā hou.

ʻO ka hana maʻamau

  • ʻO ka hapa nui o nā ʻāpana keleawe e palupalu i nā mahana kiʻekiʻe ma luna o 300°C.
  • ʻO nā mea ʻokoʻa ke keleawe alumini a me ke keleawe beryllium, ka mea e mālama ai i ka pono mechanical i nā wela haʻahaʻa kiʻekiʻe.

Pilikia i ka hoolei ana

  • E like me nā hana hoʻolei he nui, Potiwale, shrinkage, a i ʻole hiki ke hoʻokaʻawale ʻia inā ʻaʻole mālama pono ʻia.
  • Pono ka mana o ka foundry a me ka nānā ʻana ma hope o ka hoʻolei ʻana.

ʻO nā pilikia machinability

  • Kekahi mau alloys (E.g., ailunimina bronze, nā keleawe kiʻekiʻe) hiki ke paʻakikī i ka mīkini ma muli o nā intermetallic paʻakikī.
  • ʻOi aku ka pinepine o ka hoʻohana ʻana i nā mea hana, a pono paha nā mea hana ʻoki kūikawā.

6. Noi o na hoolei keleawe-alloy

Airine and on onfshore

ʻO nā'āpana keleawe -ʻoi aku ailunimina bronze a nickel-aluminum keleawe—ʻaʻe kūʻē i ka ʻinoʻino o ke kai, mio popoele, a me ka cavitation.

  • Nā mea waiwai a me nā mea make
  • Pum and valve kino
  • Nā lima lima a me nā bearings
  • ʻO nā mea hoʻopaʻa moana a me nā lako paipu
ʻO ka Chopper aley Commberment e kāhea ana i ka paila pipe
ʻO ka Chopper aley Commberment e kāhea ana i ka paila pipe

Paipai a me ka lawelawe wai

Hoʻohana pinepine ʻia nā mea hoʻolei keleawe a alakaʻi i nā ʻōnaehana paipu ma muli o ko lākou machinability, Ke kū'ē neiʻo Corrosionion, a me nā waiwai friction haʻahaʻa.

  • Nā Faucets, Nā Vilves, a me ke ahi
  • Nā mea hoʻohui paipu a me nā hui
  • Nā hale mika wai
  • Nā mea pale hoʻi hope

Uila a Nā leka uila

Ma muli o kā lākou conductivity uila maikaʻi loa, Hoʻohana ʻia nā ʻāpana keleawe no ka lawe mana a me nā ʻāpana hōʻailona.

  • Nā mea hoʻohui a me nā pahu
  • Kaʻa kaʻa kaʻa
  • Kaapuni kaapuni a me nā mea hoʻololi
  • Nā lako hoʻopaʻa honua

Nā mīkini mīkini

Hoʻohana ʻia nā ʻāpana keleawe kiʻekiʻe no ka ʻaʻahu- a me nā ʻāpana kūʻē i ka ukana i nā mīkini kaumaha.

  • ʻO nā hāmeʻa a me nā pahu pahu
  • ʻO nā ʻūhā a me nā mea holoi holoi
  • E alakaʻi i nā alahele a e hoʻohana i nā papa
  • Nā'āpana papa

Aerospace a me ka pale

Hoʻohana ʻia nā keleawe alumini a me ke keleawe beryllium i ka aerospace a me ka pale no ko lākou ikaika, ʻO ka paleʻana o ka momona, a me nā waiwai ʻole.

  • ʻO nā mea hoʻokele pae
  • Nā pale lole
  • Nā mea hoʻopili pololei a me nā paʻi
  • ʻO nā mea hana non-magnetic a me ka pale ahi

Aitompetitive

Hoʻohana ʻia nā mea hoʻoheheʻe keleawe i nā ʻōnaehana e koi ana i ka conductivity thermal a me ka ikaika mechanical.

  • Nā ʻāpana ʻōnaehana hoʻoluʻu (E.g., hale pahū wai)
  • Nā lāʻau hoʻouna
  • Nā'āpana brake
  • Na'Āpana Engine

Hoʻohiwahiwa a hoʻolālā

Nā keleawe, bale, a ua kaulana nā kālā nickel no ko lākou helehelena a me ke kū'ē i ka corrosion.

  • Nā kiʻi a me nā kiʻi kiʻi
  • Paʻa puka a me nā lako
  • Nā lako kukui
  • Grilles a me nā puka

Aila aila / Mining

Pahu ʻole, ʻO nā ʻāpana keleawe kūpaʻa i ka corrosion he mea kūpono no nā wahi pōʻino a i ʻole abrasive.

  • ʻO nā mea hana i lalo
  • ʻO nā pahu a me nā hui
  • ʻO nā mea hana lima ʻole
  • Nā Hale Hōʻikeʻike

7. Nā Palapala Kūʻai Kolepa Makana

ʻimi i hana keleawe maʻamau Kālā Pūnaewele ma nā kumukūʻai hoʻokūkū me ka maikaʻi hilinaʻi?

ʻO kēia loea i ka keleawe OEM, bronze, a me nā hoʻoheheʻe keleawe hoʻohana i ka pololei nalowale wax kaʻina, ka hāʻawi ʻana i nā kikoʻī kūikawā, lawehala, A me ka hana mechanical.

He aha kā mākou e hāʻawi ai:

  • Mea waiwai: Keihei, bronze, Keka ulaula ulaula, keleawe keleawe, a me nā mea hoʻohui keleawe
  • Ke kaʻina hana: 'Clelo pololei hoʻolei waiwai wax, i hoʻopaʻa ʻia no nā geometries paʻakikī a me nā hoʻomanawanui paʻa
  • Hiki: ʻO nā hoʻolei liʻiliʻi a liʻiliʻi, hoʻopau ʻili paʻakikī, a me ka maikaʻi pūʻulu mau
  • Nā lawelawe:
    • Hoʻolālā hoʻolei maʻamau a me ka prototyping
    • Machimen, mālamaʻona, a hoʻopau
    • Kūkākūkā ʻenekinia a Dfm (Hoʻolālā no ka mea hana hana) Kākoʻo
    • Hoʻokō piha me Nā Kūlana International (Hosm, Mai, Oia)

No ke aha ʻo DEZE Technology Co., Ltd.?

  • Iso 9001 & Iatf 16949 Hoʻopaʻa ʻia: ʻO nā ʻōnaehana ʻoi aku ka maikaʻi e hōʻoiaʻiʻo e loaʻa iā ʻoe nā hoʻoheheʻe kīnā ʻole i kēlā me kēia manawa.
  • Mea Hana Hale & Hoʻololi wikiwiki: Hoʻolālā kumu hoʻohālike ma o ka nānā hope ʻana ma lalo o hoʻokahi hale—nā manawa alakaʻi maʻamau o 4-6 pule.
  • Huina Hoolako honua: Nā pae kumu kūʻai Pākē hoʻokūkū, me ke kākoʻo logistic no ka lawe ʻana i ka manawa i ka honua holoʻokoʻa.
  • Nā lawelawe waiwai piha: Cnc iching, Hoʻololi, hiki i ka passivation a me ka hui ʻana e hoʻomāmā i kāu kaulahao lako.

Kāhea iā mākou i kēia lā e kūkākūkā i kāu mau pono hoʻolei keleawe maʻamau.

Kaʻana like i kāu mau kaha kiʻi a i ʻole nā ​​hiʻohiʻona 3D, a ʻo kā mākou hui e kōkua iā ʻoe e hoʻomohala i ka hopena maikaʻi loa a me ka hana kiʻekiʻe no kāu papahana.

E nānā i luna