Powder Coating Services
DEZE offers top-tier powder coating services, using advanced techniques to ensure that metal parts receive a smooth, durable finish. Also provides excellent protection against corrosion, носити, and environmental damage. Our high-quality powder coating solutions are tailored to meet your specific needs, delivering long-lasting performance and aesthetic appeal.
What is Powder Coating?
Powder coating is a surface treatment process that involves applying a dry powder to metal or other materials to create a protective and decorative finish. Unlike liquid paints, powder coating is applied electrostatically and then cured under heat, forming a durable, uniform layer that adheres strongly to the surface. This method enhances both the appearance and performance of the coated parts.
The powder coating layer protects the material from corrosion, носити, and environmental damage by creating a tough, long-lasting barrier. It also improves scratch resistance and provides a smooth, even finish. It is eco-friendly, as it produces little to no volatile organic compounds (ЛОС), making it a preferred choice for industries focused on sustainability.
Powder Coating Process
Powder coating is a finishing process that involves applying a dry powder to a metal surface, which is then cured under heat to form a protective and decorative coating. Here’s an overview of how it works:
1. Підготовка поверхні
Before applying powder, the surface must be properly cleaned and prepped. This involves removing any dirt, нафта, іржа, or old coatings through processes such as sandblasting, знежирення, or chemical cleaning. Proper surface prep is crucial to ensure the powder adheres evenly and effectively.
3. Curing Process
Once the powder is applied, the coated part is placed into a curing oven. The heat melts the powder, allowing it to flow and bond to the surface. This process creates a smooth, довговічний, and continuous coating that adheres tightly to the metal.
2. Powder Application
The coating material is a finely ground mixture of resin and pigment, which is electrostatically charged. Using a spray gun, the powder is sprayed onto the prepped surface. The electrostatic charge causes the powder particles to stick to the metal evenly, creating a uniform layer.
4. Остаточна перевірка
After curing, the part is cooled and inspected for quality. A properly applied powder coat provides a thick, protective layer that resists corrosion, хімічні речовини, і носити, while also enhancing the part’s aesthetic appeal with a variety of textures and colors.
Powder Coating Materials
Here are some commonly powder-coated materials. If your intended material is not listed, DEZE will work closely with you to achieve the right combination of material and finish.
5052 H32 Aluminum
5052 H32 aluminum is a high-strength, corrosion-resistant alloy often used in general-purpose applications like sheet metal, as well as for marine and transportation products, паливні резервуари, architectural items, and window frames.
6061 T6 Aluminum
6061 T6 aluminum is a lightweight, high-strength alloy known for its ease of machining. It’s commonly employed in structural components across industries like aerospace, автомобільний, recreation, і будівництво.
7075 T6 Aluminum
7075 T6 aluminum stands out for its exceptional strength and fatigue resistance. It’s frequently chosen for high-stress parts such as aerospace gears, вали, and aircraft fittings, especially in extreme environments.
304 Нержавіюча сталь
304 stainless steel is highly corrosion-resistant due to its chromium and nickel content, making it suitable for food processing, кухонний посуд, медичні інструменти, будівництво, and automotive parts.
316 Нержавіюча сталь
316 stainless steel offers superior corrosion resistance thanks to its molybdenum content, making it ideal for marine environments, Медичні імплантати, chemical processing equipment, and high-wear architectural applications.
A36 Steel
A36 steel is a low-carbon, formable, and weldable material widely used in structural components, резервуари, welded bridges, building construction, Автомобільні деталі, and fabricated products like pipes and beams.
AR400 & AR500 Steel
AR400 and AR500 are abrasion-resistant steels designed for extreme wear. These high-hardness steels are used in body armor, ballistic plates, and shooting targets, as well as in construction and mining equipment.
4140 & 4130 Chrome-Moly Steel
4140 і 4130 chrome-moly steels are low-alloy, high-strength materials with excellent tensile and fatigue properties. They’re ideal for structural components, Автомобільні деталі, велосипедні рами, and tubular products for the oil and gas industry.
Hot Rolled Steel
Hot rolled steel, formed at high temperatures(> 1700 ° F), is stronger and more malleable, making it ideal for structural bars, листовий метал, трубопровід, балки, and automotive components.
Інструментальна сталь
Інструментальна сталь, with its high carbon and alloy content, excels in wear resistance and durability. It’s perfect for tools, штамп, ріжучі кромки, power tool bits, and automotive parts due to its heat-treatable properties.
Custom Parts with Powder Coating
DEZE offers exceptional powder coating services, specializing in delivering high-quality custom finishes for a wide range of parts and products. Using advanced techniques, we provide durable, corrosion-resistant coatings that meet your exact specifications.
Підвищена міцність & Довговічність
Powder forms a durable, wear-resistant layer that protects against corrosion and abrasion. It outperforms liquid coatings by resisting chipping, peeling, and fading, effectively extending the lifespan of materials.
Enhanced Aesthetics
Powder coating can provide a smooth, even finish that enhances the appearance of the coated material and can be applied in a variety of colors and finishes.
Екологічність
Powder coating is free from solvents and volatile organic compounds (ЛОС), making it a more environmentally friendly option compared to liquid coatings.
Економічний
The process is efficient, with minimal waste since excess powder can be collected and reused, reducing overall material costs.
Benefits of Powder Coating
Powder coating provides numerous benefits, making it a popular choice for achieving durable, high-quality finishes.
Часті запитання
Більшість металів, включаючи алюміній, сталь, and galvanized metal, can be powder coated. Some heat-resistant non-metal materials may also be powder coated.
Так, it can be removed. Methods include chemical stripping, абразивно-струминна обробка, or a combination of both. Однак, it’s important to note that the removal process may affect the underlying substrate, and refinishing may be necessary after stripping the powder coating.
It is more durable and resistant to chipping, fading, and wearing than traditional paint. It also provides a thicker and more even finish, offering better protection against corrosion and harsh environmental conditions.
Так, it is available in a wide range of colors, текстури, і закінчує, offering flexibility in design.