Valve Size Comparison Table

1. Увођење

Effective fluid control depends on selecting the right valve for the job. Сходно томе, engineers rely on valve size comparison tables to translate between different standards, compare dimensional data, and verify compatibility.

У овом одељку, we clarify the article’s scope, underscore why accurate valve sizing matters, and define what a valve size comparison table is—and why it proves so useful in daily practice.

• Purpose and scope: We aim to equip process, механички, and piping engineers with a comprehensive guide to creating and using valve size comparison tables.
• Importance of accurate sizing: Mis-sized valves can cause up to a 15% drop in process efficiency, lead to premature wear, or even provoke system failures. У супротности, correctly sized valves optimize flow, reduce energy consumption, and extend equipment life.
• Overview of comparison tables: У срцу, a valve size comparison table aligns Nominal Pipe Size (NPS) or Diameter Nominal (DN) designations with actual bore diameters, face-to-face dimensions, flange details, and related parameters.
  Радећи то, it enables quick cross-referencing across ANSI, Од, Он, ИСО, and other standards.

2. Fundamentals of Valve Sizing

Before designing or interpreting a comparison table, one must grasp basic sizing concepts.

Доњи део, we contrast nominal versus actual sizes, identify critical dimensional parameters, and explain how these factors influence flow and performance.

Nominal Pipe Size (NPS) вс. Actual Bore (ID)

• NPS denotes a standardized label (Нпр., NPS 4), but it does не equal the internal diameter.
• Actual Bore (ID) varies by manufacturer and standard: на пример, NPS 4 typically has an ID of 4.026 у (102.3 мм) in ANSI valves but may differ under DIN or JIS specifications.

Key Dimensional Parameters

• Face-to-Face (F2F): Distance between valve ends—critical for pipeline layout.
• End-to-End (E2E): Similar to F2F but sometimes used for wafer or lug-type valves.
• Flange Dimensions: Outer diameter (OD), bolt-circle diameter (BCD), bolt hole count and size.

Impact on Flow and Performance

Valve sizing heavily influences pressure drop (Δп) and flow coefficient (Цв).

На пример, upsizing a valve by one NPS can increase Cv by roughly 20–25%, thereby reducing energy losses in high-flow applications.

3. International and Industry Standards

Global operations demand seamless interoperability. На тај начин, engineers must navigate multiple standard bodies:

Standard Body	Key Documents	Pressure Classes
ANSI/ASME (САД)	B16.10, B16.5	150#, 300#, 600#, итд.
DIN EN (Европа)	У 558, PN classes	ПН 6, ПН 10, ПН 16, ПН 40
Он (Јапан)	B2239 (F2F), B2002 (прирубница)	5К, 10К, 16К, 20К
ИСО (Global)	5752, 7005	Сериес 1, Сериес 2

4. Gate Valve Size Comparison Table

Standards Referenced: АСМЕ Б16.10, ASME B16.5 (Класа 150), У 558, У 1092-1 (PN16)
Врста вентила: Flanged, Full-Port Gate Valve
Material Assumed: Карбонски челик (ВЦБ), Rising Stem Design

Белешке:

• Actual Bore (ID) may vary slightly depending on manufacturer and trim style; values are typical for full-port design.
• Face-to-Face values follow ASME B16.10 or EN 558 Сериес 1.
• Flange OD, Bolt Circle, и Bolt Dimensions follow ASME B16.5 Class 150 / У 1092-1 PN16 as applicable.
• All dimensions are in millimeters unless otherwise noted.
• Custom valve designs or higher pressure classes (Класа 300, PN25) will require different flange and body dimensions.

5. Butterfly Valve Size Comparison Table

Врста вентила: Wafer-style Soft Seal Butterfly Valve
Стандарди: У 558 Сериес 20 (Face-to-Face), У 1092-1 (Прирубница), ASME B16.5 Class 150 Прирубница
Оцена притиска: Пн10 / PN16 / АНСИ класа 150

Additional Notes:

• Face-to-Face dimensions per EN 558 Сериес 20 wafer design ensure compatibility with flanges rated PN10/PN16 or ANSI Class 150.
• Flange dimensions (OD, bolt circle, bolt holes) conform to EN 1092-1 or ASME B16.5 to ensure proper installation between pipe flanges.
• Bolt hole size and number correspond with flange class and size to maintain pressure integrity.
• Soft seal butterfly valves use elastomeric liners (ЕПДМ, НБР, Постројење) and are preferred for water, ХВАЦ, and light chemical services.

6. Flange Type Soft Seal Butterfly Valve Size Comparison Table

Врста вентила: Flanged Soft Seal Butterfly Valve
Стандарди: У 558 Сериес 20 (Face-to-Face), У 1092-1 (Flanges PN10/16), ASME B16.5 Class 150 Прирубница
Pressure Class: PN10/PN16 / АНСИ класа 150

Белешке:

• Face-to-Face dimension corresponds to EN 558 Сериес 20 flanged butterfly valve standard, suitable for installation between flanges rated PN10/PN16 or ANSI Class 150.
• Flange OD, Bolt Circle Diameter, Bolt Hole Qty and Size conform to EN 1092-1 and ASME B16.5 to ensure compatibility with standard pipe flanges.
• Soft seal typically uses elastomers like EPDM, НБР, or Viton, providing excellent sealing for water, ваздушни, and light chemical applications.
• Flange butterfly valves allow easy removal/replacement without disturbing pipeline flanges.

7. Butterfly Valve Dimensions under EN Standard

Стандардни: У 558 (Face-to-Face) & У 1092-1 (Прирубница)
Врста вентила: Wafer/Flanged, Soft Seal
Pressure Class: Пн10 / PN16

Објашњење:

• Face-to-Face Length: Per EN 558 Сериес 20, applies to wafer and lug butterfly valves.
• Flange Outer Diameter, Bolt Circle Diameter, Bolt Hole Number/Size: Based on EN 1092-1 flange standards for PN10 and PN16 pressure classes.
• These dimensions ensure compatibility with corresponding pipe flanges and facilitate installation.
• Тхе bolt hole pattern ensures proper mechanical strength and sealing integrity.

8. Ball Valve Size Standards Table

ANSI dimensions reflect American standards; EN dimensions reflect European standards.
Standards Referenced: Based on ANSI / ASME Standards
Standards Referenced:

• АСМЕ Б16.10 – Face-to-face and end-to-end dimensions
• ASME B16.5 – Flanged connections (for pressure classes 150–2500)
• АСМЕ Б16.34 – Valve design, материјалирати, and pressure–temperature ratings

Објашњење:

• Face-to-Face: Length between valve ends, critical for pipe fitting.
• Flange Outer Diameter (OD) и Bolt Circle Diameter determine flange compatibility.
• Number and size of bolts depend on flange size and pressure rating.
• Differences may require adapters or custom flanges in international projects.

9. Multi-Perspective Analysis

Димензионална тачност

Уски толеранције (±1% on bore, ±2 mm on face-to-face) reduce mis-alignment during installation.

Надаље, accurate dimensions ensure proper gasket compression, preserving seal integrity under pressures up to 250 бара.

Материјална компатибилност

Material selection—carbon steel, нехрђајући челик, or specialized alloys—often modifies wall thickness and overall dimensions.

На пример, stainless valves may feature 5% thicker walls to allow for corrosion allowances, thereby slightly altering nominal F2F dimensions.

Pressure–Temperature Ratings

Valve body ratings must align with flange ratings.

As an example, an ANSI 300# вентил (maximum working pressure 74 bar at 100 ° Ц) pairs with 300# flanges featuring larger bolt circles (216 mm vs. 184 mm for 150#), necessitating a separate table column for pressure class.

Application-Specific Considerations

• Petrochemical vs. water treatment vs. ХВАЦ: Aggressive media in petrochemical plants often require special alloys and tighter tolerances; супротно, HVAC valves may follow looser ANSI 150# specs.
• Sanitary (tri-clamp) вс. industrial flanges: Tri-clamp fittings use butt-welded or clamp end connections and typically depart from ANSI/DIN bolt patterns entirely,
  warranting a specialized mini-table.

Cost and Supply-Chain Implications

Standard valves (90% of market demand) enjoy shorter lead times (2–4 недеље) and lower unit cost.

Међутим, custom sizes or special materials can stretch lead times to 12–16 weeks and increase cost by 30–50%.

Сходно томе, stocking popular sizes (Нпр., NPS 2, 4, 6) reduces downtime risk and lowers inventory carrying costs.

10. Закључак

Accurately sizing valves and translating between standards plays a pivotal role in safeguarding plant reliability, optimizing performance, and controlling costs.

By constructing a well-organized valve size comparison table—complete with essential dimensions, pressure classes, and material notes,

Engineering teams can streamline design reviews, accelerate procurement, and minimize installation errors.

На крају, investing time in building and maintaining these tables yields dividends in reduced downtime, enhanced safety, and improved operational efficiency.

Different valve manufacturers may have slight variations based on standard dimensions.

When selecting valves in practice, it is essential to consider the specific project requirements, pipeline system parameters, and the product specifications provided by the manufacturer to ensure accurate selection and proper installation.

Ово је савршен избор за ваше производне потребе ако вам је потребан квалитетан квалитет компоненте вентила.

Контактирајте нас данас!