OEM Custom Ball Valves
From precision-cast stainless steel and carbon steel to duplex, super duplex, Nickel Alloys, and corrosion-resistant bronze, we deliver OEM custom ball valves engineered for exact material, Dimensioun, Drock Klass, an Dichtung Ufuerderunge.
Custom-Cast Ball Valves
Ball valves operate in some of the most demanding flow-control environments—handling high pressures, rapid cycling, schleifmëttelen, ätzend Chemikalien, and critical shutoff duties.
Hannert der DEZE Schmelz, we specialize in manufacturing custom-cast ball valves designed precisely to customer specifications. Using advanced metallurgical processes and strict quality assurance, we deliver engineered solutions for floating, trunnion-montéiert, zwee-Stéck, and three-piece ball valve configurations. Material options include carbon steel, Edelsteng, duplex/super duplex alloys, nickel-based metals (Tonet, Nonnell d'Säit), Al Bronze, and other high-performance casting grades tailored for corrosive or high-temperature service.
Our end-to-end capabilities cover engineering design, 3D prototyping, dedicated tooling development, Präzisioun Goss, Cnc machining, Hëtztbehandlung, Uewerfläch fäerdeg, pressure testing, and full certification, ensuring each custom-cast ball valve meets the highest standards of accuracy and durability.
Custom Ball Valves — Precision Solutions
Voll Port-Ball Ventil
Reduzéiert Port Ball Krunn
V-Port Ball Krunn
3-Wee Kugelventile
Trunnion Montéiert Ball Krunn
Schwämm Kugelventil
Top Entrée Ball Krunn
Split-Body Ball Krunn
Metal-Sëtz Ball Krunn
Edelstol Ball Ventil
Messing Kugelventil
WCB Steel Ball Valve
Ductile Iron Ball Valve
Bronze Full Port Ball Valve
3 Stéck Voll Port Ball Krunn
Flanged Edelstol Stol Ball Ventil
Cryogenic Kugelventil
Voll Port Flanged Ball Krunn
Comprehensive Ball Valve Specifications
| Kategorie | Specification Details |
|---|---|
| Gréisst Range | NPS ½ – 36 (Dann DN 15 - 900) (custom-cast sizes up to DN 1500 available upon request) |
| Kierper Materialien | De Kolbel Stol (Wechn vu wcb, WCC), Edelstol (CF8/304, CF8M/316), Duplex Edelstahl (2205), Super Duplex (2507), Zoss, Ductile Eisen, Nickel Alloys (Tonet, Nonnell d'Säit, Haseloching) |
| Temperaturbereich | –50°F to 750°F (–46°C to 400°C), depending on body alloy & Sëtz Material |
| Ball Materials | Edelstol (304/316/316L/2205), Duplex/Super Duplex, Haseloloy c276, Nonnell d'Säit 625/718, Verchromte Kuelestol, Tungsten-Carbide–Coated Ball (for abrasive service) |
| Stamm Material | SS316/316L, SS410/416, Duplexex 2205, Monel K500, Nonnell d'Säit 718 (anti-blowout stem design available) |
| Sënnerformeieren | PTFE, Rptefe, Bereisschei, Devlon, Nylon, Metal Sëtzen (Stellit, Wolfram Carbide), Fire-Safe Graphite Stack Options |
| Ventil Typen / Body Styles | Two-Piece, Three-Piece, Top-Entrée, Side-Entry, Voll Hafen & Reduzéiert Hafer, Schwiewend Ball, Trunnion-montéiert Ball, Cryogenic Type |
| Drock Bewäertungen | Pn10 / Pn16 / Pn25 / pn40 / PN100; ASME Class 150 / 300 / 600 / 900 / 1500 |
| MAWP (Maximum zulässlechen Aarbechtsdrock) | Ufank: 150-600 psi (10–40 bar); Trunnion-Mount & High-Pressure Designs: wéi op 2500 PSS (170 Barnoteg) |
| Shutoff Rating | Bubble-fest (mëll Sëtz) fir API 598; Zero Leakage Metal-Seat (certifiable to API 6D) |
| Flange Drilling Standards | ASME B16.5 Class 150–600, An 1092 PN-PN 10/16/25/40/100, JIS 10K/16K, Iso 7005 |
| Face-to-Face Standards | Asme B16.10, An 558 Serie 1/14/27, Iso 5752 |
| Testing Standards | Api 598, API 6D, Iso 5208, MSS SP-61, An 12266-1 & -2, Fire-Safe per API 607/ISO 10497 |
| Zertifizéierungen (Fakultativ) | PED/CE, ATEX, SIL 2/3, DNV, Absem, BV, CCS, WRAS, FDA contact materials, Iso 15848 fugitive emissions |
| Aktuatioun Optiounen | Manual Lever, Gear Bedreiwer, Pneumatesch Aktuator, Elektresch Aktuator, Hydraulesch Aktuator, Smart/IoT Control Actuators |
| Flow Charakteristiken | True full-port or reduced-port geometry; nidderegen Drockfall; high Cv for compact size |
| Typesch Uwendungen | UeleP & Gas, petrochemesch, Chemeschenverbriechen, d'Waassermonn & Ofwaasser, Hvac, Marine, Kraaft Generation, Biergbau, pharmazeutesch, Iessen & Gedrénks, Desalung |
