D2 Pā hāmeʻa

D2 Pā hāmeʻa: ʻO keʻano hana hana elike me keʻano

1. Hōʻikeʻike

Uaʻikeʻiaʻo D2 Mea hana i ka lōʻihi o kāna lole kūʻokoʻa a me ke kūpaʻaʻana, e hana ana i kahi staple i nā noi hana maikaʻi.

Ke hoʻomaka nei mai nā makahiki 20 mau makahiki o ka makahiki 20 i kaʻenehanaʻoihana, D2 he carbon kiʻekiʻe, ʻO ka Steel High-Chomium e hoʻonohonoho i ka pākeke no nā mea hana e hana ana ma lalo o nā kūlana paʻakikī.

ʻO nāʻatikala kēiaʻatikala i loko o nā waiwai, ka hoʻoiliʻana, a me na noi o d2 kila kila d2, e pane ana i nā nīnau nui e pili ana i kona kūpono no nāʻoihana'ē aʻe.

Ma kaʻimiʻana i kānaʻano hoʻohālikelike, ʻO nā hiʻohiʻona pilikino a me nā mīkini, ʻO nā protocols wela, a me nā hana match,

Manaʻo mākou e hoʻolako i kahiʻike piha no ke kumu o D2 e ​​noho ana i kahi koho koho no ke koiʻana i nā koi.

2. Kinohi

D2 Mea Hana hana i kona pale kūʻokoʻa kūʻokoʻa a me ka dimensional kūpaʻa i kahiʻenehana hoʻomaʻamaʻaʻo Alloy.

D2 Ke heleʻana o nā mea hana hana
D2 Ke heleʻana o nā mea hana hana

Ma ka hoʻohuiʻana i nāʻike kiʻekiʻe kiʻekiʻe me nā hoʻohui hoʻolālā o ka chromium, Mybrideum, a me vadadium, Hoʻokumuʻo Metallirgists i kahi waiwai waiwai i nā kākela paʻakikī e pale i ka abrasion a hoʻopaʻa i nā kihi e waiho ana i nā kihi kaumaha.

ʻO nā mea nui loa a me kā lākou mau kuleana

Mua ʻO nā manaʻo maʻamau (%) ʻO ke kānāwai metallirgical
KālekaʻAʻI (C) 1.40 - 1.60 Nā cement cement a me nā chromit chromium; nā hoʻoponopono pololei me ka paʻakikī a me nā pale pale
Chromium (Cr) 11.00 - 13.00 Hāpai i ka hoʻokumuʻana o nā m₇c₃ a me nā m₂₃c₆ mau ​​kaʻa; hoʻohui i ke kū'ē kū'ē; Hoʻokomo i ka paʻakikī paʻakikī
Mybrideum (Mo) 0.70 - 1.40 E hōʻoluʻolu i nā kaʻa kaʻa mua; hoʻonui i ka paʻakikī a me kaʻulaʻula; ʻO ka uluʻana o ka palaoa nui i ka wā o ka austentinizing
Vanadium (V) 0.30 - 1.10 Hoʻokumu i nā kaʻa mc-type mc
Mang kāne (Mn) ≤ 1.00 Hana e like me ka deoxidizer; ʻO nā mea kōkua i ka paʻakikī akā hiki ke hōʻemi i ka paʻakikī inā i hoʻohuiʻia
Silikino (A) ≤ 1.00 Deoxididhier; Ua hāʻawiʻo ia i ka ikaika a me ka hāʻawiʻana i ka morphology serbide

Nā Kūlana Kūʻai Kūlana Kūlana

ʻO nā kāʻei o D2 ʻO ka'ōnaehana Dual-Carbide:

ʻO nā kāpena chrisium-waiwai (₇C₃, ₂₃C₆)

  • Hōʻikeʻia kēia mau kākela chromium ma kahi poloka a iʻole nā ​​kihi i loko o ka martite ma mua.
  • Ua hōʻike lākou no ka paʻakikī 30-40% o ka microstructure e ka leo, Hāʻawi i ka paleʻana i ka paleʻana i ka paleʻana i ka lole.

ʻO Vadiumum-waiwai mc Carbides

  • Naneascale m m mc i (waiwai ma vanadium a me ka carbon) E hoʻokaʻawale i nā mea kūʻokoʻa a puni ke kila.
  • Oia hoi a 5-10% ʻO ka nui o ka hapa nui o ka mc crabind e bormatically boumatically boundatically boundatically cetet cetel.

3. Nā kaulike kaulike a me nā kūlana

ʻO D2 ka mea hana hana hana me nā kiko'ī o nā mea kiko'ī. Ma lalo o nā mea koho mua loa a hiki i ka hoʻolālā astm:

Kūlana / Brand Keiawai Kaulike Kahuna
AISI / SAE D2 (Mākou iā US T30402) - USA
Mai 1.2379 D-2 Kelemania / Europe
Oia Skd11 D-2 Iapana / Asia
Bs Bs 1407m40 D-2 Uk
Afnir X210CR12 D-2 Palani
Hosm A681 D-2 Anterhi

4. Nā Pīkuhi Propertinies

ʻO D2ʻO Steel i nā kaulike koʻikoʻi paʻakikī loa me ka paʻakikī, e hiki ai iā ia ke hoʻopaʻaʻia i ka lole kiʻekiʻe i ka wā e hoʻohuli ai i ka maikaʻiʻole.

D2 nā mea hana hana e make ai nā mea hana
D2 nā mea hana hana e make ai nā mea hana

ʻO ka papaʻaina ma lalo nei e hōʻuluʻulu i kāna mau mechanical kiʻekiʻe i nā menchanical metrics i loko o keʻano o keʻano (maki 60 Hrc), ukaliʻia e kahi kūkākūkā pōkole o kā lākou mau manaʻo.

Waiwai Waiwai maʻamau Nā'āpana Nā moʻolelo
Ikaika ikaika (σ) 2 000 - 2 200 Mpa Ke kākoʻo nei ka ikaika nui loa i nā hana kaumaha ma nā hana hana anu.
Ka ikaika (σ 0.2%) 1 850 - 2 000 Mpa ʻO ka deformation liʻiliʻi liʻiliʻi e hoʻohanaʻia ma lalo o nā koina kiʻekiʻe kiʻekiʻe.
Rockwell c paʻakikī 58 - 62 Hrc Hōʻike ka paʻakikī o ka makaʻokoʻa ma luna o ke kū'ēʻana.
Paʻakikī paʻakikī (Hbw) 700 - 750 Hbw E pili ana me HRC no ke kauʻana-referrencing i nā kūlana honua.
ʻO ka hopena V-Notch 10 - 15 Nā Lūkini Hoʻopau i nā mea e pili ana i ka ikehu o ka ikehu i ka catastrophic catastrophic i ka paleʻana i nā noi a me nā noi.
Elongation ma ka wā hoʻomaha 2 - 3 % Palena palena; Pono ka hoʻolālāʻana no ka hana haʻahaʻa haʻahaʻa haʻahaʻa i nā'āpana paʻakikī.
Modulus o ka paʻakikī 20 - 25 Mp / m³ Wahi ma lalo o ke kāʻeiʻana i keʻano o ka strain-strain i ka nui o ka ikehu holoʻokoʻa ma mua o ka hoʻopiliʻana.

5. Nā Pūnaewele Pūnaewele

Ma waho o kona hana mechanical, Hōʻikeʻo D2 Mea hana i kahi hoʻonohonoho o nā hiʻohiʻona kino e pili ana i ka kahe wela wela, kū ponoʻole, a me keʻano o ka electromagnetic i ka lawelawe.

Aia ma lalo nei he hōʻuluʻulu o kāna mau mea nui koʻikoʻi ma ka paʻakikī (60 Hrc) Kauoha:

Waiwai Waiwai maʻamau Nā'āpana Nā moʻolelo & Nā hopena
Huakai 7.75 g / cm³ ʻOi aku ka kaumaha ma mua o ka wai, e pili ana i ka make nui a me ka laweʻana.
Modulus'ōpiopio (Elastic Modulus) 205 GPA Hoʻomaopopo ka lāʻau kiʻekiʻe kiʻekiʻe i ka weheweheʻana i ka declestic elastic ma lalo o ka ukana.
ʻO ka laulā o Poisson 0.28 Hōʻike i ka hoʻohālikelikeʻana i ka hopena o hope ma hope i ka wā i hoʻopiliʻia ai.
Ka HōʻaʻO Kokua 20 W / m · c · k ʻOi aku ka haʻahaʻa haʻahaʻa haʻahaʻa i nā mea i loaʻa i nā mea wela i nā maka hana.
ʻO ka mana wela 460 J / KIG · K ʻO ka ikaika e pono ai e ho'āla i ka mahana, kūpono no ka hoʻoikaikaʻana a me ka hoʻolālā wikiwiki.
Ka maikaʻi o ka hoʻonuiʻana i ka 11.5 μm / m · k ʻO nā hopena hōʻike hoʻokolohua, ka hoʻomaʻamaʻaʻana i nā pale pale pale ma luna o nā alaloa o ke kiʻekiʻe.
ʻO keʻano o ka uila 0.70 μ · · m ʻOi aku kaʻoi aku o nā mea kiʻekiʻe ma mua o nā mea kilokilo haʻahaʻa, E hoʻomau ana i nā'ōkuhi edm a me nā hana uila uila.
ʻO Magnetic Permeibility (Akhi o ka μᵣ) 1.002 Aneane like me keʻano kūʻokoʻa; hōʻoiaʻo D-2 mau meaʻole-magnetic (homaini) ʻano ma ka hapa nui o nā noi.
Rockwell c paʻakikī (MAKAINA WAU, Ua hala) 60 Hrc ʻOiai he waiwai pilikino, ʻO ka paʻakikī paʻakikī e pili ana i ka pilina, kuiahuli, a me ka wela wela e hoʻohana ai.

6. ʻO ka mālama wela & Ka hoʻoiliʻana

Ka nānāʻana i ka hana o D2 i ka hana a ka hana o ka hana ma keʻano wela a me ka mālamaʻana.

Ma ka paleʻana i ka hoʻonāukiuki, austetinizing, Queech, huhū, a me nā hana clielgen koho,

ʻO nā mea hana hana i ka paʻakikī o ka ceel, paʻakikī, a me ka dimedonal kūpaʻa e koi ai i nā hana hana-hana.

D2 nā mea hana hāmeʻa
D2 nā mea hana hāmeʻa

ʻO ka hōʻoluʻolu a me ke kaumaha

Kumu: Soften d2 no ka machining, hōʻoluʻolu i nā kūlana kūlana, a me ka spiroidzed.

  • Ke kaʻina hana: E wela lohi 800-820 ° C, Hold no 2-4 hola, A laila maloʻo i loko o ka umu ma 20 ° C / Hour i 650 ° C, ukali e ka ea o ka ea.
  • Hopena: Hoʻokō ~ 240 hbw, me nā mea i kālaiʻia i nā mea i kālaiʻia e ho'ēmi ai i nā mea hana e pale ai i nā kihi a pale i kaʻokiʻana.

Ma mua o kahiʻano paʻakikī, e hoʻohana i kahi hōʻoluʻolu maikaʻi a 650 ° C no ka 1 hola e wehe i nā kūlana koʻikoʻi.

Hāwanaʻu (Austenitizing a me ka quanching)

Pinguli: Hoʻololi i ka martite a me ka hoʻokaʻawaleʻana i nā kāwele i nā kaʻa no ka paleʻana i ke kū'ē.

Austetinizing:

  • Keka ao: 1 020-1 040 ° C
  • Soak manawa: 15-30 mau minuke (Ke hilinaʻi nei i ka mānoanoa)
  • Hōʻailona: ʻO keʻano o ke aloha a me kaʻauʻau paʻakai a iʻole ka paʻakai paʻakai e pale ai i ka pale a me kaʻae.

Queech:

  • Media: Aila aila (50-70 ° C) a iʻole ka lewa no ka leʻaleʻa liʻiliʻi; paʻakai paʻakai (400-500 ° C) No ka wikiwiki wikiwiki a hoʻemi i ke kaumaha.
  • Kaohi: E hoʻohana i nā kīwī a iʻole nā ​​mea i hoʻopiliʻia a iʻoleʻia, nui no nā geomet paʻakikī.

Nā hopena: Hāʻawi ~ 62 Hrc ʻO ka nui a me kahi martebicic matrix me ka maikaʻi, nā kāwele i laweʻia.

Huhū hewa huhū

Pūnaehana: ʻO ke kaulike paʻakikī a paʻakikī, E hōʻemi i ka brittleness, A e hōʻoluʻolu i nā kaumaha Quen.

  • Ka haʻahaʻa haʻahaʻa (150-200 ° C):
    • Hopena: ʻO ka paʻakikī paʻakikī 60-62 hrc, Me ka paʻakikī maikaʻi loa. Kūpono kūpono no nā noi e koi ana i ka paleʻana i ka paleʻana a me ka mālamaʻana.
  • ʻO keʻano hanohano-medium (500-550 ° C):
    • Hopena: Ua hāʻule ka paʻakikī 55-58 hrc ʻOiai e hoʻonuiʻia ana ka paʻakikī 20-30%. Maikaʻi loa no nā mea hana i hōʻikeʻia i nā hopena hopena a iʻole nā ​​shocks loli.
  • Ke kaʻina hana: Hoʻokō ʻelua mau hana huhū hewa huhū, ka paʻaʻana 2 Nā hola hola kēlā, ukali e ka ea o ka ea.

ʻO ka mālamaʻana iā Cryogic

Kumu: E hoʻololi i ka austentete i loko o MartItete a me Veline Carbie.

  • Ke kaʻina hana: Ma hope o ka haʻaleleʻana, mālie i -80 ° C (maloʻo maloʻo / ethanol) no ka 2 Nā hola hola, A laila e hoʻi i ka mahana o ka lumi.
  • Pōmaikaʻi: Hoʻonui i ka paʻakikī e 2-3 hrc a me ka marginally hoʻomaikaʻi i ka paleʻana i ke kū'ē me ka loaʻaʻole o ka pohōʻole i ka paʻakikī.

ʻO ke kaumaha hope loa a me ka ukuʻole

E pili ana i ka huhū (a me ka hoʻomaʻamaʻaʻana o ka cryogonic, Inā hoʻohanaʻia), hana a ʻO ka hōʻoluʻolu hope loa a 150-200 ° C no ka 1 hola. ʻO kēia papa hana hoʻokūkū i nā dimensions a hōʻemi i ka hopena o ke kauaʻana i ka wā o ka lawelawe.

7. Markinpalibility & Huahuai

ʻO D2ʻO nā mea hana o D2 Sweel Gelel kiʻekiʻe a me nā microstructure mua i nā micrstructure i nā hanana kūʻokoʻa i ka wā i hana ai a me ka lole.

Ma ke kohoʻana i kahi hana kūpono, ka nānāʻana i nā'āpanaʻokiʻoki, a me ka hahaiʻana i nā hana maʻamau a hoʻopau i nā hana,

Hiki i nā mea hana ke hana pololei, ʻO nā'āpana kiʻekiʻe kiʻekiʻe e mālama ana i nā waiwai o D2.

D2 ka mea hana ceel cnc huli
D2 ka mea hana ceel cnc huli

Paʻiʻia d2

ʻOiaiʻo Aneneld D2 (~240 hbw) Nā mīkini maʻalahi, Nui nā noi e hoʻomaka me ʻO ka lāʻau lapaʻau mua (50 ± 2 Hrc). I kēia kūlana:

  • Hoao:
    • Nā mea i hoʻopiliʻia me ka TIC a iʻole TICN Coatistor Resistings restration abrasion mai ka moromium paʻakikī.
    • Polycrystalline cubic buson nitride (PcBn) ʻO nā mea maikaʻi no ka paʻakikī kiʻekiʻe o nā papa paʻakikī.
  • ʻOkiʻoki i nā'āpana:
    • Wikiwiki: 60-99 M / min no ka carbide; 100-150 m / min no ka pcbn.
    • Popua: 0.05-0.15 mm / red i ke kaulike kaulike o ke ola a me ke ola.
    • Hohonu o kaʻokiʻoki: 0.5-2 mm; Hāʻawiʻo Shalush i ka hōʻemiʻana i ka hoʻopaʻi a me ka hanauna wela.
  • 'Ōpala: ʻO ka waiʻauʻau a iʻole ma waena o nā mea e hāʻawiʻia i nā mika i kūkuluʻia a paʻa i ka pale a mālama i nāʻokiʻoki i lalo 200 ° C, Kāohi i ka lawena carbide.

Transime, ka hoʻohuiʻana i kēia mau'ōlelo e hoʻonui i nā mea e hoʻopili ai i ka pololei a me ka dimensional pololei, koʻikoʻi no nā mea hana paʻaʻole.

Ka welding a me ka hoʻoponopono hou

Ke koi neiʻo Welding D2 i ka mālama ponoʻana e pale aku i ka paleʻana a mālama i ka MartEnsitic Martix:

  1. Wela: Lawe mai i nā'āpana 200-300 ° C E hōʻemi i nā mea kanu nani.
  2. ʻO keʻano o ka mahana: Mālama 200-250 ° C ma waena o nā hele e hōʻoluʻolu i nā kaumaha o ke koena.
  3. Nā Hihi Kōlea: E hoʻohana i ka haʻahaʻa-alloy, ʻO ke koʻokoʻo paʻakikī (E.g., Aws A5.28 Er410nimo) kūpono me ka chemistry d2.
  4. ʻO ka hana wela wela: Kaumaha-relieve ma 500 ° C no ka 2 Nā hola hola, A laila e like me ka pauku e like me ka pauku 5 e hoʻihoʻi i ka paʻakikī a me ka paʻakikī.

ʻO kēia mauʻaoʻao i hōʻemi i ka paleʻana i ka hydrogen-inducegen-indiced a hōʻoia i nā zone cold.

ʻO ke kāpiliʻana a me ka mīkini hoʻokele uila (Edm)

No nā geometries geometries a me nā hana maikaʻi, ʻO nāʻano hana maʻamauʻole:

  • Kūhā:
    • Ke koho huila: E hoʻohana i nā'āpana alumini-oxide a iʻole cubic bron nitride whals (46A6HUAKI-54A80) me nā mea palupalu palupalu e pale ai i ka glazing.
    • Nā pameters: Ua hoʻopiliʻia (0.01-0.05 mm) a me ka wikiwiki kiʻekiʻe kiʻekiʻe (30 m / s) Hānau ROʻai 0.4 }m.
  • Edm:
    • Make skink a iʻole ka curn edm hana i nā kīʻaha paʻakikī me kaʻole e hoʻopili ana i nā kaumaha mechanical.
    • ʻO ka wai diecelecet: ʻO ka choluscabbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbtional e kūʻai hou i nā ukana.
    • Makiʻi machining: Maʻamau 0.1-0.5 mm³ / min, Ke hilinaʻi nei i nā'ōnaehana uila a me nā hoʻonohonoho mana.

Ka hoʻohuiʻana i ka edm a me ka hōʻoiaʻana i nā mea e hiki ai i nā'āpana d2 e hoʻokō ai i nāʻano kokoke a me ka mālamaʻana i ke aniani.

Ke hoʻopauʻana a me ka uhiʻana

I ka hoʻonui houʻana i ke ola hana, E noʻonoʻo i kēia mau koho hoʻopau:

  • Kāleka: ʻO Polani hope loa i RA ≤ 0.2 ʻO μM hōʻemi i ka Friction a me ka Darris Admesion.
  • Pvd coatings: ʻO Titanium Nitride (Kū) a iʻole alumini titride nitride (Gula) hoʻohui i nā mea paʻakikī, ʻO ka papahele haʻahaʻa, ka hoʻonuiʻana i ke ola e like me 50%.
  • Nitriding: ʻO ka wela wela (500 ° C) diffuss nitrogen e hana i kahi hihia paʻakikī, Hoʻopili i ka paʻakikī paʻakikī i HRC 70+ me kaʻole o ka hoʻokaʻawaleʻana i nā dimensional.

8. Nā noi nui o D2 Keʻano hana hana hana

ʻO ka uku kaulike o D2 o ka pale pale a me ka paʻakikī:

  • Nā make-hana maikaʻi: Nalai Kahui, hana, a me nā hana trjing ma luna 1 miliona mau miliona.
  • Nāʻokiʻoki: ʻO nā pūhaka kiʻekiʻe kiʻekiʻe e mālama ana i nā kihi koʻikoʻi ma lalo o nā slirries abrasive.
  • Punch a make i nā hoʻonohonoho: Hoʻomaʻamaʻa kūpono i nā mea i hoʻopaʻaʻia no nā mea i hāʻawiʻia no ka kaʻa kaʻa a me nā hana hana.
  • Komo i nā'āpana: Nā leo, Ejector por, a me nā lāʻau lāʻau ma nā wahi kiʻekiʻe.
  • Hoʻohui hoʻohuiʻia: ʻO HYBRID MOOL i ka hoʻopiliʻana i ka D2 me nā channels e wehe ana.

9. ʻO ka hoʻohālikelikeʻana: D2 vs. Nā mea hele'ē aʻe

D2 Ke hele nui neiʻo D2 Keʻano hana hana hana no kāna mau pale kūʻokoʻa a me ka paʻakikī paʻakikī.

Akā naʻe,, Ma ke kohoʻana i ke kila hana no nā noi hana, He mea koʻikoʻi e hoʻohālikelike i ka D2 me nā mea pāʻani'ē aʻe e nānā i nā mea kūʻai aku e loiloi i ka hana kālepa, durability, a me ke kumukuai.

Hāʻawi kēia'āpana i kahi hoʻohālikelike kiko'ī o D2 me A-2, M-2, a s-7, Kākoʻoʻia e kaʻikepili a me nā hihia maoli maoli maoli.

ʻO ka papa hana e hoʻohālikelike ai

Waiwai / ʻO keʻano kila D-2 A-2 M-2 S-7
Ikaika nui E kāʻei i ke kū'ē Paʻakikī & kū ponoʻole Paʻakikī loa & ʻO kaʻokiʻana i ka hana Hopena kū'ē
Hālulu (Hrc) 55-62 57-62 62-66 54-58
E kāʻei i ke kū'ē ★★★ ☆ ★★ ★ ☆ ☆ ☆ ☆ ★★★★★★ pio ★ ★ ☆ - - - -
Paʻakikī ★ ★ ☆ - - - - ★★★ ☆ ★ ★ ☆ - - - - ★★★★★★ pio
Markinpalibility ★ ★ ☆ - - - - ★★★ ☆ ★ ☆☆ - Lewale ★★ ★ ☆ ☆ ☆ ☆
Paʻakikī loa ★ ★ ☆ - - - - ★ ★ ☆ - - - - ★★★★★★ pio ★ ★ ☆ - - - -
ʻO ka mālamaʻana i ka wela ★★ ★ ☆ ☆ ☆ ☆ ★★★ ☆ ★ ★ ☆ - - - - ★★ ★ ☆ ☆ ☆ ☆
ʻO nā noi maikaʻi maikaʻi loa Nalai Kahui, ho'ākāka, Nā Punches Nā hana hana, Nā Kūlana Kūʻai Nā meaʻokiʻoki kiʻekiʻe, KA HANUI Nā Kihi, make des, Nā Nūmona
Papa kiʻekiʻe Kūpono Kūpono High Kūpono

10. Hopena

D2 Ke kū neiʻo D2 ma keʻano hana hana e kū ana no kāna huiʻoleʻana i nā pale, kū ponoʻole, a me ke kūpaʻa.

ʻO konaʻano ma waena o kahi ākea ākea o nā noi-mai nā hana maloʻo maloʻo e ulu ana i ka hana hoʻohui hoʻohui.

ʻO ka hoʻomaopopoʻana i nā poʻe o ka hui o D2, Nā Pīkuhi Propertinies, a me ka ho'ōlaʻana i nāʻenehana empowers

nā mea hana a me nā mea hoʻolālā e hoʻolimalima i kona piha piha, e hōʻoia ana i ka hana maikaʻi a me ka hana kūpono i kā lākou mau papahana.

E nānā i luna