1. Hōʻikeʻike
ʻO nā mea kūʻai aku maʻamau nā mea waiwai nui loa i nā mea hana hou, hiki i nā meaʻenehana ke hoʻololi i ka metala molten i ka paʻakikī, ʻO nā'āpana noi-noi e paʻakikī a paʻakikī paha e hana e ka machining wale nō.
Mai nā brackets a me nā mea hana a me nā automotive a i nā kaʻa kaʻa e hoʻopili ai i nā hihia a me nā polokalamu lapaʻau, Hāʻawi kēia mau pale i ka uila i ka geometry tailor, waiwai, a me nā mea pono e pono ai i nā koi kūpono.
2. He aha nā mea kūʻai aku maʻamau?
ʻO nā mea hao hao e hana i nā mea hao i hanaʻia e nā mea hao i hanaʻia e ka nininiʻana i ka metala molten i loko o kahi mold, eʻae ana e hoʻoponopono, a laila e hoʻopau ana e hoʻokō i nā koi like a me nā pono hana.
ʻAʻole like me nā hale noho a iʻole nā hale kūʻai paha, ʻO nā hale kūʻai nā mea kūʻai aku i hoʻopaʻaʻia i nā pono kūʻokoʻa o kahi papahana, Inā paha e pili ana i nā geomet paʻakikī, nā maʻi hou, nā mea paʻa paʻa, a iʻole nā mea iʻikeʻoleʻia.
Hiki i kēia mau hale noho liʻiliʻi, ʻO ka heluʻana i nā'āpana waiwai kaupaona wale i kekahi mau grams no ka aerospace a iʻole nā noi olakino, i nā hale e lele mau ana a me nā mea e kaupaona ai nā mea hana i nā haneli o nā kilogram.
ʻO keʻano o ka "ʻano maʻamau" maʻamau e hoʻonui i ka hoʻohuiʻana o ka hoʻolālā hoʻolālā, koho koho, a me ke kaʻina hana kūpono e hōʻoluʻolu ai i ka hana kūʻokoʻa, durability, a me nā pono hana hana.
ʻO nā hiʻohiʻona koʻikoʻi o nā mea hao keleawe maʻamau:
- Tailored geometry: nā lua kūloko, nā undercuts, a paʻakikī paʻakikī e hōʻemi ai i kaʻaha a me ka welding.
- Nā Kūlana Kūʻai: Nā koho nui o nā alloys, me ka aluminim, Kukui Kekuhi, 'Eron, liulaala, a me nā mea pili no Nickel.
- Scalability: nā koho no nā prototys haʻahaʻa haʻahaʻa haʻahaʻa i nā hana hana kiʻekiʻe.
- Hoʻolālā hana hana: ka ikaika ikaika, Ke kū'ē neiʻo Corrosionion, Nā'lelo Thermal, a me ke ola momona hiki ke hoʻonuiʻia i ka mīkini.
Ma ka hoʻokuʻuʻana i kēia mau hiʻohiʻona, ʻO nā wahi hao maʻamau lawa, piha, a me nā hopena hana kiʻekiʻe Ma waena o nāʻoihana e hāʻawi mai ana mai Automotive a me Aerospace i ka ikehu, Marine, a me nā mea lapaʻau.
3. ʻO nā kaʻina hana kūʻai nui no nā mea hao keleawe maʻamau
Ke kohoʻana i ke kaʻina hana kūpono kūpono e pono ai e hoʻokō i ka makemake Goody, Nā Pīkuhi Propertinies, paulapua, a me ke kumukūʻai-kūpono.
Ua kohoʻia nā kaʻina hana likeʻole no ka nui, huanui, Volume, a miry.
Sand cread - ka mea hana o ka hana maʻamau
Ke kaʻina hana: Ua nininiʻiaʻo Molten i keʻano o ke kīwī ma kahi o keʻano he kumu hoʻohālike. ʻO ka mold mold e loaʻa i keʻano'ōmaʻomaʻo (clay a me ke one) a iʻole keʻano o ke kaheʻana i ke one.
Ma hope o nā meaʻala maʻalahi, Ua wāwahiʻia ka mold, A laweʻia ka pā. Nā meaʻelele, 'Anaʻa, a e hoʻohana paha nā'āpana e hōʻoia ai i ka hoʻopiha pihaʻana a me ke kūpaʻa kiʻekiʻe.
Loaʻa:
- ʻO nā kumukūʻai haʻahaʻa haʻahaʻa haʻahaʻa a me nā'āpana māmā, Kūpono no ka prototyping a me nā hana liʻiliʻi-liʻiliʻi
- Kūpono no nā'āpana nui a iʻole nā kaumaha (a i kekahi mau tons)
- Kūpono me nā alloys āpau, me nā metala ferous
- ʻOi aku ka hoʻomākaukau wikiwiki wikiwiki i hoʻohālikelikeʻia me ka hoʻopukapuka paʻakikī a make paha
PAHUI:
- Hoʻopau ka paleʻana (Ra ~ 6-12 μm)
- ʻO nā mea i hoʻopaʻaʻia i nā mea i hoʻopaʻaʻia (± 0.5-3 mm)
- Koi i ka post-shoping machining no nā wahi koʻikoʻi
- ʻAʻole hiki i nā lāʻau a me nā incoutions ke hele mai ināʻaʻole i hoʻohālikelikeʻia nā geting a me nā ala kū'ē
Noi: Nā Hale Hōʻikeʻike, Nā poloka mīkini, nā mea hana mīkini nui, nā kino valve
Hana kūpono: Ka hoʻohanaʻana i ka mume i ke kino a iʻole ka molding e like me ka hoʻomaikaʻiʻana e hoʻomaikaʻi i ka hoʻopauʻana a hōʻemi i ka loli likeʻole.
Kāhaka kūʻai kūʻai (Nalowale-wax casting) - pololei no ka paʻakikī
Ke kaʻina hana: ʻO kahiʻano wala wax i hoʻopaʻaʻia me kahi shesic; Ma hope o ka Curing, Ua hoʻoheheʻeʻia ka Wax, e waiho ana i kahi lua.
Ua nininiʻiaʻo Molten i ke kala i loko o kēia lua ma lalo o ka gravity a iʻole ka hakahaka, A lailaʻaeʻia e hoʻoponopono.
Ua wāwahiʻia kaʻili o ka ceramic e hōʻike i ke kāʻei hope. Hiki i kēia kaʻina hana ke hana i nāʻano likeʻole me nā'āpana a me nā hiʻohiʻona kiko'ī.
Loaʻa:
- Ke hoʻopauʻana i ke kiʻekiʻe (Ra 0.4-1.6 μm)
- Nā mea paʻa paʻa (± 0.1-0.5 mm), Kūpono no nā'āpana kiʻekiʻe-pololei
- Hiki ke hana i nā paia o nā paia a me ka paʻakikī o nā geometries kūloko
- Ponoʻo Mrimal no ka post-Machuning no nā wahi kīnāʻole
PAHUI:
- ʻOi aku ka nui o nā kumukūʻai ma mua o ke kauʻana o ka sand
- Hiki ke lilo i mea hana no nā hana wax hiki ke lilo i ka manawa a me ka manawa-ʻai
- ʻO nā manawa lōʻihi lōʻihi no ka hanaʻana a me ka hanaʻana
Noi: Nā pale kūlokoʻo Aerosopa, Nā'āpana o Turbine, NA KEKI ANA, ʻO nā mea kūpono kūpono
Hana kūpono: E hoʻohana i ka hakahaka a iʻole nā centrifugal e hoʻolei hou i nāʻano hana e hōʻemi hou i ka poosity a hoʻomaikaʻi i ka maikaʻi o ka marical a me nā mea lapaʻau.
Make buring -ʻO ka hana maʻamau-Volume
Ke kaʻina hana: Palapala Molly (maʻamau alumina, zinc, a iʻole magnesium) ua hoʻohālikelikeʻia ma lalo o ke kaomi kiʻekiʻe i kahi make snuel.
ʻO ka make ka wai-ukiuki i ka paleʻana i ka hoʻopaʻaʻana, a me nā'āpana'āpana. ʻO kēia kaʻina hana hou loa a kūpono kūpono no ka hana nui.
Loaʻa:
- ʻO ka pololei o ka dimensional pololei (± 0.05-0.2 mm)
- Hoʻopau maikaʻi loa (RA 0.8-3.2 μm)
- ʻO nāʻano hana wikiwiki a me nā kiʻekiʻe kiʻekiʻe
- Hiki i nā'āpana pā-pā, ʻO ka hōʻemiʻana i ka paona o ka paona a me kaʻaiʻana
PAHUI:
- ʻO nā kumukūʻai kūʻai kiʻekiʻe kiʻekiʻe ($10,000- $ 250,000 +)
- Kaupalenaʻia i nā haʻahaʻa haʻahaʻa haʻahaʻa
- Hiki i nā lāʻau ke hele mai ināʻaʻole i hoʻohālikelikeʻia ka wikiwiki a iʻole ka make mahana
- Ua hoʻohālikelikeʻia nā mea paʻakikī o ka geometric
Noi: Nā Hale Hale Kūʻaiʻo Wanomokie, mea uila, Nā'āpana hoʻoili, Nā uhi uila
Hana kūpono: Pono pinepine nā'āpana Die-i nā'āpana i ka macterining macterining a iʻole ka wela wela e hoʻokō ai i nā mea hana koʻikoʻi a me nā mea hana, no nā alloys aluminum.
Nā pāpale pīpī pale
Ke kaʻina hana: Ua hoʻopiliʻia kahi pahu o Sandin-Cook e pili ana i kahiʻano heʻe i kohoʻia he mau manawa he nui e kūkulu ai i ka pā pōhaku. Hoʻokuʻuʻia keʻano, Ua nininiʻiaʻo Molten metal i loko o kaʻili.
Hana kēia kaʻina i nā'āpana me ʻoi aku ka maikaʻi a me ka dimensional pololei ma mua o ka leleʻana o ka'ōmaʻomaʻo.
Loaʻa:
- Hoʻomaikaʻi maikaʻiʻia a me kaʻaeʻana i hoʻohālikelikeʻia me ke kāʻei o ke kai
- Kūpono no nā'āpana liʻiliʻi liʻiliʻi
- Maikaʻi no nā alloys e like me ke kila, 'Eron, a me ka aluminum
PAHUI:
- ʻO ke kumukūʻai kiʻekiʻe kiʻekiʻe ma mua o keʻano o ke kala
- Ka palena palena palena ma muli o ka palupalu
- ʻOi aku ka maikaʻi o ka hoʻomākaukauʻana o Mold
Noi: Nā leʻaleʻa o nā kāne, nā'āpana pā liʻiliʻi liʻiliʻi, nā kino valve
Hana kūpono: E hoʻohana i ka uhiʻana i ka cemic ceramic me nā'āpana he nui e hoʻokō ai i nā mea kīwī a me ka ho'ēmi i nā hui kiʻekiʻe ma ke kiʻekiʻe.
Nalowale-wāwae
Ke kaʻina hana: Ua hanaʻia kahiʻano foam e hoʻokūkū i ka'āpana hope hope loa. Ua pāʻia ka Foum me nā mea huna a waihoʻia i loko o ke oneʻole.
ʻO ka mea haoʻo Molten Vapories i ka moa, ka hoʻopihaʻana i ka lua ma kona wahi. Hiki i kēiaʻano keʻano nā paʻakikī paʻakikī me kaʻole o nā kumu.
Loaʻa:
- Aeʻae i nā geometries, komo me nā keʻena a me nā lua kūloko
- Hoʻopau maikaʻi loa, MIMIMAL MACHINDER NO KA POE LOA
- Hoʻemiʻia ka huiʻana ma muli o ka paʻakikī paʻakikī
PAHUI:
- Pono ka Foom Palch Motment
- Kaupalenaʻia e hāʻawi i nā hana kūpono me nā mahana kūpono
- ʻO ka hopena o ka hoʻoleiʻana i nā hemahema ināʻaʻole piha ka decomposition foam
Noi: Nā mīkini hana kaʻa kaʻa kaʻa, nā'āpana waiwai, KOMIKANA LOA
Hana kūpono: E hōʻoia pono i ka hoʻopiliʻana a me ka paleʻana i ka paleʻana i ka paleʻana i ka momi e hōʻemi ai i ka shrinkige a me ka poososity.
ʻO ke kāheaʻana
Ke kaʻina hana: Hoʻopihaʻo Molten i nā mea hao i ka mold ma lalo o ka ikaika o ka gravity. Hoʻohana pinepineʻia no ka alumini, Keihei, a iʻole nā alloys'ē aʻe, Hiki i ke kīleʻa gravity ke hana maʻalahi i nā'āpana paʻakikī e loli nui.
Loaʻa:
- Haʻahaʻa haʻahaʻa a me ka hoʻonohonoho maʻalahi
- Kūpono no ka nui-nui, nā'āpana kūpono-pololei
- Nā mea hana kūikawā kūikawā e pono ai
PAHUI:
- ʻO ka hoʻopauʻana a me nā mea kanu a me nā mea kanu i nā hana i kōkuaʻia ma mua o nā kaʻina kōkua
- ʻO ka liʻiliʻi kūpono no nā'āpana'āpana a iʻole nā mea e komo ai i nā geometries
Noi: Nā brackets, urowing, nā'āpana hoʻonaninani
Hana kūpono: E hoʻohana i ka molū i kāohiʻia a me ka hoʻolālāʻana i ka hoʻolālā e hōʻemi i ka turbulence a me nā hemahema.
Centrifugal e pāpale - nā'āpana cylindrical maʻamau
Ke kaʻina hana: Ua nininiʻiaʻo Molten i ke kala i loko o kahi papa pōkole. ʻO ka ikaikaʻo Centrifugugal e hoʻopiʻi i ka metala e kū'ē i nā paia mod, ka hopena i ka pale, Nā kikowaena cylidrical Unifical.
Loaʻa:
- Hana hewa, nā'āpana cylindrical cylindrical
- ʻO nā mea hoʻoponopono kūpono kūpono a me nā pono
- Hoʻemiʻia i nā poosity a me nā manaʻo i nā'āpana koʻikoʻi
PAHUI:
- Hoʻopaʻaʻia i nā geometric symomentric
- Koi i nā lako hana spinning a me nā mea hana
Noi: Kāhele, Bussings, pipes, nā leo, Nā'āpana o keʻoihanaʻoihana
Hana kūpono: Hoʻoponopono i ka wikiwiki spin a me nā wela e hoʻohālikelike ai i nā microstructure a me nā mea i loaʻa i nā noi kiʻekiʻe.
ʻO ka papaʻaina o nā kaʻina hana
| Ke kaʻina hana | Māhele nui | Paulapua | TOLECE | Ka Hoʻohuiʻana | Nā Kahu Mihi | Noi |
| Sand cread | Nui | Ra 6-12 μm | ± 0.5-3 mm | Haʻahaʻa-medium | Kukui Kekuhi, 'Eron, Aluminum | Nā Hale Hōʻikeʻike, Nā poloka mīkini |
| Kāhaka kūʻai kūʻai | Liʻiliʻi-medium | Ra 0.4-1.6 μm | ± 0.1-0.5 mm | Haʻahaʻa-medium | Kukui Kekuhi, Aluminum, Nickel alloys | Nā pale kūlokoʻo Aerosopa, Nā'āpana o Turbine |
| Make buring | Liʻiliʻi-medium | RA 0.8-3.2 μm | ± 0.05-0.2 mm | High | Aluminum, Zinc, Magnesum | Nā'āpana automothetive, nā mea kūʻai aku |
| Nā Wīwī | Liʻiliʻi-medium | Ra 3-6 μm | ± 0.2-1 mm | Kūpono | Kukui Kekuhi, 'Eron, Aluminum | Nā leʻaleʻa o nā kāne, Nā'āpana'āpana |
| Nalowale-foam | Kūpono | Ra 2-6 μm | ± 0.2-1 mm | Kūpono | Aluminum, 'Eron | Aitompetitive, koho'āpana |
| Gravity | Kūpono | Ra 6-12 μm | ± 0.5-2 mm | Hoʻohaʻahaʻa | Aluminum, Keihei | Nā brackets, urowing |
| Kesighu | MEFIVER-Ka nui | Ra 3-8 μm | ± 0.2-1 mm | Kūpono | Kukui Kekuhi, Nā pāpale keleawe | Bussings, pipes, Kāhele |
4. Koho koho no nā kikowaena kala maʻamau
Ke kohoʻana i nā mea kūpono i kekahi o nā hoʻoholo koʻikoʻi nui loa ma keʻano o keʻano.
Nā mea koho koho Nā Pīkuhi Propertinies, Ke kū'ē neiʻo Corrosionion, Holo Maʻaleʻa, markinpalibility, Kālā, a me ka kūpono no ke kaʻina hana i manaʻoʻia.
Nā mea maʻamau maʻamau no nā mea hao keleawe maʻamau
| Rytyleʻohana | Mea maʻamau (g / cm³) | Hoʻohemo melū (° C) | ʻO ka ikaika maʻamau (Mpa) | Loaʻa nā kiʻi nui | Nā noi maʻamau |
| Aluminum Alloys (A356, Adoc12) | 2.6-2.8 | 560-660 | 150-320 | Māmā māmā, corrosions-resistant, maikaʻi maikaʻi thermal | Nā'āpana automothetive, aieerorcace home, nā mea hana wela |
| 'Āpana hina | 6.9-7.3 | 1150-1250 | 150-350 | ʻO ka maikaʻi loa, kumukūʻai-maikaʻi | Nā poloka mīkini, Nā kāpili pump, nā kino valve |
| ʻO Dāhihi (Noodular) 'Eron | 7.0-7.3 | ~ 1150-1250 | 350-700 | Ikaika kiʻekiʻe, hopena kū'ē | Kauluhi, 'Unila Pahu Mau, nā honu |
| KālekaʻAʻI & Nā puʻu haʻahaʻa haʻahaʻa | 7.85 | 1425-1540 | 400-800 | Ikaika ikaika, welible | Nā Kūlana Kūlana, nā'āpana ikaika |
| Nā mea kanu lāʻau (304, 316, Cf8m) | 7.9-8.0 | 1375-1400+ | 450-800 | Ke kū'ē neiʻo Corrosion Corrossion, Hygienic | ʻO ka ho'ōlaʻana i ka meaʻai, Marine, Nā lako hana |
| Liulaala Alloys (Bronze, Keihei) | 8.4-8.9 | 900-1050 | 200-500 | Ke kū'ē neiʻo Corrosionion, markinpalibility, ʻO keʻano o ke kālepa / uila | Kāhele, KOMIKANA LOA, Hoʻohuiʻia uila |
| ʻO Nickel-e pili ana i nā alloys (Actoel, Hailani) | 8.1-8.9 | 1300-1400+ | 500-1200 | Ka ikaika kiʻekiʻe, Ke kū'ē neiʻo Corrosionion | Nā huakaʻi kuʻuna, nā mea hana loiloi, ʻO Aerospace koʻikoʻi |
5. Hoʻolālā no ka hanaʻana (Dfm) No nā hale kūʻai
Hoʻolālā no ka hanaʻana (Dfm) e hōʻoia i nā mea hao keleawe maʻamau kū pololei, kani leo, a me ke kumukūʻai ʻOiai e hōʻemi ana i nā hemahema a me nā koi.
Hiki ke hōʻuluʻuluʻia nā mea nui i ke kī nui a hoʻohālikelikeʻia i ka papaʻaina no ka hoʻomaʻamaʻaʻana.
Nā Kūlana DFM DFM
| Pili | Nā Manaʻo Hoʻohālikelike | Kaonaʻeha / Nā moʻolelo | Kumu / Pōmaikaʻi |
| Pilenawinui | Mālama i ka mānoanoa lole; ʻO nā loli lōʻihi ma waena o nā wahi ākea a me nā'āpana | Sand cread: 6-40 mm; Waiwai kūʻai: 1-10 mm; Make buring: 1-5 mm | Pale aku i ka shrinkage, nā wahi wela, a me nā kaumaha kūloko |
| Draft kihi | Hāʻawi i kahi kiʻi no ka hemoʻana | Sand & Waiwai kūʻai: 1-3 °; Make buring: 0.5-2 ° | Minor, hāmeʻa lole, a me nā pilikia ejection |
| Nā Kūpono & Ravid | Hōʻalo i nā kihi koʻikoʻi; radius ≥0.25-0.5 | Hilinaʻiʻia ma ka pā pōhaku | Hoʻemi i ka nānāʻana i ke kaumaha a me ka wikiwiki |
| Nā iwi iʻa & Nā'Ōlii | Hoʻohui i nā iwi e hoʻonui i ka ikaika me kaʻole o nā paia pohihihi | Rib logness ≤0.6 | Hoʻonui i ka ikaikaʻoiai ke kāohiʻana i ke kaupaona a me nā mea hoʻohana |
| Nā Wawa & Nā hiʻohiʻona pale | E hōʻoia i nā kiʻi kūpono kūpono a me nā papa hana; nā paʻi kiʻi stable | Nāʻokoʻa ma ka'āpana geometry | Mālama i ka'ōlelo hōʻino, liʻu, a me nā hoʻopihaʻana i nā hemahema |
| Nā'āpana laina | Algign ma nā wahi haʻahaʻa haʻahaʻa; ho'ēmi i lalo o lalo | Hōʻikeʻia ma nā hiʻohiʻona cad | E hoʻomaʻamaʻa i ka holoiʻana, hōʻemi i ka paʻiʻana, a hoʻomaikaʻi i ka hoʻopauʻana |
| Goting & 'Anaʻa | Ka wai maloʻo loa; nā malihini no ka hoʻoponoponoʻana i ka hōʻoia; E hoʻohana i nā chills inā pono | Hoʻolālā ka hoʻolālāʻana ma o ka simulation | Ho'ēmi i ka pososity, shrinkage, a me nā meaʻino |
| Paulapua | E wehewehe i ka pauʻana e like me ke kaʻina hana | Sand: Ra 6-12 μm; Waiwai kūʻai: Ra 0.4-1.6 μm; Make: RA 0.8-3.2 μm | E hoʻoholo i nā koi post-machining a me ka hana aesthetics |
| Machinaʻaeʻia | Komo i nā mea hou no ka hoʻopauʻana i nā papa koʻikoʻi | 1-6 mm ma muli o ke kaʻina hana | E hōʻoia i nā koi kūpono hope e hālāwai ai |
| Aiko | E wehewehe e like me ke kauʻana i keʻano a me ke koʻikoʻi | Sand: ± 0.5-3 mm; Waiwai kūʻai: ± 0.1-0.5 mm; Make: ± 0.05-0.2 mm | E hōʻoia i ka hana kūpono a hōʻemi i ka hoʻoiliʻana i ka lua |
6. ʻO nā hana e kau ana i nā hana a me ka hoʻopauʻana
Ma hope o kahi kāpena kālepa maʻamau maʻamau a holoiʻia mai ka mū, ʻO nā hana kūʻaiʻana he mea nui e hoʻokō ai i ka maikaʻi hope loa, dimensional pololei, a me ka hana hana.
ʻO kēia mau hana e komo i ka mālama wela, Machimen, Ke hoʻopauʻana, Nā pāpale, a me nā kaʻina hana-mākaukau-mākaukau.
ʻO ka mālama wela
ʻO ka hana wela e hoʻoponopono ai i ka Nā Pīkuhi Propertinies, nā pae kaumaha, a me nā morstructure o ka mea e mahiki aku ai. Komo nāʻano maʻamau:
| Kūlana | Kumu | Nā mea maʻamau | Nā hopena nui |
| Annalile | E hōʻoluʻolu i nā kūlana noho, hoʻomaikaʻiʻole | ʻAihue kīwī, kila kohu ʻole, aluminum | Hōʻemi i ka paʻakikī, hoʻomaikaʻi i ka macinability |
| Hana maʻamau | Hōʻike i ka hoʻonohonoho grain, hoʻomaikaʻi i ka paʻakikī | Nā carbon a me nā kiki neʻe | ʻO nā mictorcture mictorcor, hoʻoikaika i ka ikaika |
| Queech & Huhū | Ikaika ikaika me ka paʻakikī paʻakikī | Nā kiki, nā mea hana hāmeʻa | Hoʻonui i ka ikaika, paʻakikī, a kau pale |
| Ke kaumaha nei ke kaumaha | Hoʻemi i kaʻaeʻana mai ka machining a iʻole ke kalaʻana | Nā meaʻaihue a pau, Ui | Minimizes cracking a kaua i ka wā machining |
Machimen
- Machimen hana ia e hoʻokō nā dimensions koʻikoʻi, nā mea paʻa paʻa, a me nā papa holo maikaʻi kahi e pono ai.
- Hoʻokomoʻia nāʻenehana i ka mill, ke huli, hoʻomālamalama, hānai, a me ke ku ana.
- Pono e noʻonoʻoʻia nā palapala machining ma DFM (ʻO ka maʻamau 1-6 MM e hilinaʻi ana i ke kaʻina kūʻaiʻana a me ke koʻikoʻi).
Hana kūpono: E hoʻohana i ka cnc machining no nā hiʻohiʻona paʻakikī, a me nā hana hoʻohālikelike e hōʻemi i nā kaumaha o ke koena.
Ka mālamaʻana a me ka hoʻopauʻana
Hoʻomaikaʻiʻia nā kino helehelena, Ke kū'ē neiʻo Corrosionion, A e hoʻokomo i nā waiwai:
| Aoha ai | Kumu | Nā mea maʻamau | Nā moʻolelo |
| Pana pua / Sand Clousting | E wehe i ke one a iʻole keʻano, E hoʻomaikaʻi i nā kiʻi paʻi | Kukui Kekuhi, 'Eron, aluminum | E hoʻomākaukau ana i ka lole no ke kāʻeiʻana a iʻole ka pena kiʻi |
| Kāleka / Kauhele | Loaʻa i ka hopena a iʻole ka aniani | Kila kohu ʻole, aluminum, Keihei | Koiʻia no nā noi aesthetic a iʻole nā noi |
| Kūhā / Paulapu | Hoʻokō i nā wahi ākea a iʻole nā wahi e noho ai | Kukui Kekuhi, 'Eron, aluminum | Hoʻohanaʻia ma nā maka o nā maka |
| Nā pāpale / Wehe | Ke kū'ē neiʻo Corrosionion, Mālama i ka pale, aesttheticcs | Zinc, nickel, epoxy, Ptfe | ʻO ka uila a iʻole nā hana maʻamau; mānoanoa 10-50 μm maʻamau |
7. ʻO ka mālama maikaʻi a me ka ho'āʻoʻana no nā mea hao maʻamau
Ke nānāʻole neiʻo Dimensonal
- Cmm, Laser Scanning Scanning a me Optical Inspection hōʻoia i ka hōʻoiaʻana i ka geometry e kū'ē iā cad a me nā mea hana.
ʻO ka hōʻike hoʻokaumahaʻole (Ndt)
- Kālā'ōnaehana radio (X-ray): Eʻike i nā piliona kūloko a me nā incousions.
- ʻO ka ho'āʻoʻana (U): ʻO nā mānoanoa a me nā mea hoʻolālā.
- Magnetic Particle (Mpi) & DENA PEVERETRAT (Pt): Hōʻikeʻia kaʻaoʻao a me kahi ākea ākea.
Puiahuhu & ʻO ka ho'āʻoʻana me keʻano
- Tersele, hālulu, hopena nā hōʻike ma nā spectimens a iʻole nā coupons.
- ʻO ka loiloi Chemical (Poina) No ka hōʻoia a Alloy.
- Moloka nā loiloi no ka nui palaoa, ʻO nā'āpana a iʻole makemakeʻole.
Nā hemahema maʻamau a me ka momi
- Potiwale: Keila, Kapalakula, ʻO ka hoʻohālikelikeʻana.
- Nāʻuala: ʻoi aku ka maikaʻi a me ka hoʻoponoponoʻana i ke ala.
- Nā'ōpū anuanu / poino: ʻoi aku ke kiʻekiʻe kiʻekiʻe, ʻO ke aloha houʻana.
- Nā Hoʻohui: Melt maʻemaʻe, E mālama i ka mana o ka waihona, Kapalakula.
8. Ka waiwai o nā mea hao kila
Hāʻawi nā mea hao kūponoʻole e hāʻawi i nā pono kūʻokoʻa e hana iā lākou i nā mea iʻikeʻoleʻia ma waena o nāʻoihana ma kahi e hana ai, huanui, a he waiwai koʻikoʻi nā kumukūʻai.
Hoʻolālā Hoʻolālā
Mau hale kūʻai koho nā geomet paʻakikī he paʻakikī a paʻakikī paha e hoʻokō me ka machining a iʻole ka hana waleʻana.
Nā hiʻohiʻona e like me nā lua kūloko, nā pāʻili, nā undercuts, nā iwi iʻa, a hui pūʻia nā bosses i hoʻopili pololeiʻia i loko o ka pā, ka hōʻemiʻana i ka pono no ka hui hou a iʻole ke kalaʻana.
ʻAʻole wale kēia i maʻalahi i ke kaulahao i ka kaulahao akā e hoʻonui pū kekahi i ka hana kūpono a me ka hilinaʻi.
ʻO ka Optimization Official
Kahi ākea ākea o nā alloys-me ka aluminim, Ui, kila kohu ʻole, liulaala, a me nā mea e pili ana i nā alloys puiahuhu, thermal, a me nā koi corrosioni.
Hiki i nā mea hoʻolālā ke koho i nā mea e hāʻawi ai i ke kaulike kūpono o ka ikaika, Ke kaumaha, durability, a me ke kū'ēʻana i nā kūlana kūlohelohe.
Uku kūpono
No nā'āpana nui-nui a iʻole nā'āpana paʻakikī, ʻO nā hale hao nā mea kūʻai Hoʻemi i ka hana waiwai a me ka manawa machining ua hoʻohālikelikeʻia me ka hana subtractive.
'Āpana hoʻohui hoʻohui-hoʻohui i nā'āpana he nui i loko o kahi pānaʻi paʻa i hoʻokahi manawa a me nā liʻiliʻi o nā alahele e hiki ai ke ala, nui loa ma nā'ōnaehana flid-freeling.
Hana a me ka pono.
Hiki i nā mea kūʻai aku ke hoʻomaʻamaʻa no nā kūlana hana kūikawā, e like me ke kiʻekiʻe kiʻekiʻe, kaumaha kiʻekiʻe, a iʻole nā wahi hoʻoponopono.
Hoʻolālā kūpono a hanaʻia a hanaʻia ʻO ka hana hana maʻamau, ola momona kiʻekiʻe, a hoʻemi i ka pilikia o ka hāʻuleʻole, Ke hana nei lākou i kūpono no nā noi palekana-palekana.
Scalability a me keʻano
Hiki ke hanaʻia nā mea kūʻai aku prototypes no ka hōʻoia a i ole ʻO ka hana hoʻolālā kiʻekiʻe.
Nā kaʻina hana e like me ka sand e hele ana i ka paleʻana i ka rapid prototyping no nā'āpana nui, ʻOiai e hāʻawi ana i ka hoʻolimalima a make i ka mālamaʻana i ke kākoʻoʻana i ke kākoʻo kiʻekiʻe a kiʻekiʻe paha.
ʻO kēia scalability e hiki ai i nā mea hana hana e hoʻokūkū i nā hana hana i nā hana hana e pono ai nā koi.
9. Nā pilikia ma ke kākāʻana
ʻO ke kākā'ōlelo maʻamau heʻano hana hana maʻamau a me ke kumu kūʻai, Akā e hele mai me nā pilikia intherent.
| Paʻakikī | Kumu | Miomi |
| Dimensional pololei | Shrinkage, Kākoʻo, ka hoʻonuiʻana | Simulation, Hoʻolālā DFM, Machinaʻaeʻia |
| Hewa kūloko (Potiwale, Shrinkage, Nā'ōpū anuanu) | Kahe kahe, ʻO ka hele wāwae maikaʻiʻole / venting, nā pilikia'ē aʻe | ʻO ka hoʻohālikelikeʻana, 'Anaʻa, molūʻana, NDT nānā |
| Nā mea hana waiwai | Nā Aliʻi Mengling Point, haʻahaʻa haʻahaʻa | Koho i nā alloys kūpono, Ke kaʻina holomua holomua |
| Paulapua & Machimen | Nā'ōpū, Nā'āpana'āpana | Pana pua, Kāleka, Hoʻolālā Cood Nautime |
| Hoao & Kālā | Nā mea paʻakikī, ʻO nā uku kiʻekiʻe | Pūnaehana, ʻO nā oppi optimeinization, ʻO ka loiloi uku uku |
| Honua mālamalama | Kaʻina hana, ʻO ka loea hana | Card qc, Ke nānā nei i ka nānā, Ndt |
| Palekana & Kaʻona | Nā metala kiʻekiʻe, nā mea kanu lāʻau | Ppe, lihue, nā mea hana eco-friend |
10. ʻO nā palapala noi o nā mea hoʻokele waiwai maʻamau
Hoʻohana nuiʻia nā wahi hao maʻamau ma waena o nāʻoihana ma muli o kā lākou kūmole, ikaika, a hiki ke hana i nā geomet paʻakikī.
ʻO kā lākou noiʻana i nā mīkini i nā mīkini kaumaha nui i nā'āpana kūpono i nā'āpana kiʻekiʻe.
Ka Hoʻolālā Wīwī
- Na'Āpana Engine: Nā poʻo cylinder, Nā poloka mīkini, exhaust inifolds
- Hoʻoilihele & nā'āpana drivrain: Nā holohaʻana, Nā hihiaʻokoʻa, Nā'āpana pale
- KA MANAWA: Alloys māmā loltwe (aluminum, Magnesum) hoʻemi i ke kaumaha o ka kaʻa, hoʻomaikaʻi ka pono feat
Aerospace a me ka pale
- Nā'āpana: Nā'āpana o Turbine, Nā pale lole, ʻO nā hale hele wāwae, Hoʻohui kūpono kūpono
- Koi: ʻO ka pae kiʻekiʻe-kiʻekiʻe-kiʻekiʻe, ʻO ka paleʻana o ka momona, nā mea paʻa paʻa
- Mea waiwai: Aluminum, Titanium, nā mea kanu nckel
- KA MANAWA: ʻO nā mea paʻakikī a me nā hana e pili ana i ka heleʻana i ka hui a me ka machining
Kaʻohana a me ka mana
- Nā'āpana: Nā kāpili pump, nā kino valve, nā'oluaʻo Turche, Nā'āpana hana
- Koi: Ke kū'ē neiʻo Corrosionion, ʻO ka hana kiʻekiʻe kiʻekiʻe, ʻO ka hilinaʻi koʻikoʻi
- Mea waiwai: Kila kohu ʻole, ʻaihue kīwī, Ui
- KA MANAWA: Nā hale kūʻai paʻaʻole me ka nui o ka cycling thermal a me nā kūlana kiʻekiʻe kiʻekiʻe
Nā mīkini mīkini
- Nā'āpana: Nā Hāʻewa, nā leo, Nā Frame, Nā waihona mīkini, Ke hali nei
- Koi: Ikaika ikaika, ʻO ka papaʻaina, E kāʻei i ke kū'ē
- Mea waiwai: Iron Roil, Ui, Nā kiki
- KA MANAWA: Nui, ʻO nā'āpana koʻikoʻi-hana i hanaʻia me ka machimal machining
Airine and on onfshore
- Nā'āpana: Nā Kūlana Kūʻai, Nā Hale Hōʻikeʻike, nā kino valve, NAKERSHORSHOUNT bitty
- Koi: Ke kū'ē neiʻo Corrosionion, ka ikaika ikaika, kai wai
- Mea waiwai: Bronze, kila kohu ʻole, ʻO ka kila kila fuplex
- KA MANAWA: ʻO nā'āpana lōʻihi lōʻihi me ka hoʻemiʻana o ka mālamaʻana i nāʻenehana harsh
ʻO nā mea hana lapaʻau a me nā mea hana kūpono
- Nā'āpana: Nā Hana Hana Kūʻai, nā manaʻo, Nā pahu niho niho, nā mea hou
- Koi: Keia Riana, ʻO ka pololei kiʻekiʻe kiʻekiʻe, Hoʻopau maikaʻi loa
- Mea waiwai: Kila kohu ʻole, ʻO nā alloys-chrome Alloys, Titanium
- KA MANAWA: Loaʻa nā geomet i loaʻa me ka hoʻopukapukaʻana; ka ho'ōlaʻana i ka hana
11. Nā mea hoʻonāukiuki a me nā mea e hiki mai ana ma keʻano o ke kāʻeiʻana i keʻano
Ke holo wikiwiki nei kaʻoihana, ka hoʻokeleʻia e ka mea puhi, sustaintability, a me ka hoʻohui hoʻohui (AmU):
Mea hoʻohuiʻaha (AmU) Hoʻohui
- 3Nā Kūlana D-PRED: ʻO Binder Jetting Pigs Modds Modds (Hōʻike) a iʻole nā hiʻohiʻona wax (Naнlo Mokua) I 1-3 mau lā, ʻO kaʻokiʻana i ka hana alakaʻi e alakaʻi i ka manawa e 70%.
ʻo kahi laʻana, ʻO kahi one-Sand-Share Aluminim bracket prototype e lawe 2 nā lā me 3d mau (vsa. 2 mau pule me nā hiʻohiʻona lāʻau). - ʻO ka mea maʻalahi no nā'āpana liʻiliʻi: Dmls (Pololei cent metal laser) E hana i nā mea nui loa o Titanium i nā mea kūʻai me ka 0,05 mm tolerance-Hoʻopau i ka hoʻoleiʻana no nā'āpana hoʻokahi.
Ka heluʻana a me ke kāheaʻana
- Kālā Mea: ʻO nā replicas replicas o nā kaʻina hana (Magmanuaft, Haipule) E hoʻomoʻi i ka hoʻopihaʻana a me ka hoʻoponopono, ka hoʻohālikelikeʻana i nā parameters i ka manawa maoli. Hoʻemi kēia i nā helu detect e 30-40%.
- It-it-idebled gesnaces: ʻO nā hiʻohiʻona nānā Motitor Molten mahana, Ka paipai, a me kemika, Hoʻouna i nāʻikepili i nā papa hana (E.g., Siemens Operation). Mālama kēia i ka hoʻokūkū batch-to-batch (Ka loli <5%).
Ke kāhea nei
- Nā mea hou: 80-90% o ka metala i hoʻohanaʻia i loko o nā hale kūʻai maʻamau (AFSI). Recycled aluminum e hōʻoki i nā mea emisons carbon e 95% vsa. wahine alumini.
- Ka hoʻoikaika: Nā Kumuhana Pūnaewele (30% ʻoi aku ka maikaʻi ma mua o nā cucolas) a me nā mea i hōʻikeʻia e hōʻemi ai i ka hoʻohanaʻana i ka ikehu e ka 25-30%.
- Hoʻemiʻia ka hoʻemiʻana: ʻO ka kūʻaiʻana i ka mea kūʻai aku i ka scrap he 5-15% (vsa. 30-50% no ke kala), a me nā hiʻohiʻona 3D-PREDED E hoʻopau i ka pauʻole.
Nā Alloys maikaʻi loa
- Nā mea hoʻohui hoʻohui hoʻohui: Scanmalloy® (Al-mg-sc) hāʻawi 30% ʻoi aku ka ikaika kiʻekiʻe ma mua o 6061, Kūpono no nā pale aerospace.
- Nā alloys kiʻekiʻe (Maikaʻi loa): He ikaikaʻo CobFfemnni >1,000 MPA a me ka paleʻana o ka corrosionionan ma mua o 316l.
Ke ho'āʻoʻia neiʻo Hea Hale Hōʻike Manaʻo (1,200° C hana).
12. Hopena
ʻO nā wahi hao maʻamau he makua kāne a hoʻomau mau i ka hanaʻana i ka hana hana.
ʻO ke koho kūpono o ke kaʻina hana, alloy, a me nā rfm russ e hāʻawi i nā'āpana, ua hoʻohuiʻia, a pinepine pinepine i ka uku nui e hana ma ke kāʻei ma mua o nā mea i hanaʻia a iʻole nā mea hou.
Ka hui pūʻana ma waena o ka hoʻolālā, metallirgy a me ka loaʻaʻana o ka loaʻaʻana o ka loaʻaʻana o ka loaʻaʻana a me nā loiloi ikaika a ikaika loa, hana a me ka laweʻana.
FaqS
Pehea wau e koho ai i ke kaʻina hana kūʻai kūpono?
E hoʻomaka me ka nui o ka'āpana, huanui, E hoʻopau a me ka nui.
E hoʻohana i ka Sand Canding no nā'āpana nui a haʻahaʻa paha, Ke kūʻai aku nei i ka waiwai kālā no nā'āpana paʻakikī, a make i ka hānaiʻana no nā'āpana kiʻekiʻe-Vioum.
He aha keʻano e hiki ai iaʻu ke manaʻo mai nā hale kūʻai?
MAKAINA WAU: Sand Canding ± 0.5-3 mm; waiwai waiwai ± 0.1-0.5 mm; make boding ± 0.05-0.2 mm. Ke hilinaʻi neiʻo ka hope hope loa i ka nui o ka hiʻohiʻona a me ka mana o ke kaʻina hana.
Ehia nā kumukūʻai e uku ai a pehea hoʻi nā māhele he nui?
ʻO nā mea hana e pili nui ana: nā hiʻohiʻona i hoʻokahi haneli kālā; nā kāne i nā haneli he haneli tausani tausani.
Ua hilinaʻiʻia ka wā e pili ana i ka loaʻaʻana o nā kumukūʻai kumukūʻai e like me nā kumukūʻai nui (10k + nā'āpana maʻamau).
Peheaʻoe e hōʻemi ai i ka pososity i loko o nā hale kūʻai alumini?
E hoʻohana i nā int degusing, Kapalakula, Ke kāhea nei i ka mahana, ʻO ka hoʻohālikelikeʻana a me ka piʻiʻana, a me ka hakahaka a iʻole squadeze e kāhea ana i nā'āpana koʻikoʻi.
Ke kāheaʻia nei?
ʻAe-recycling nā loulou no ka kila a me ka alumini i hoʻokumuʻia. Ponoʻo Recycled Aluminam i kahi hapa liʻiliʻi (~ 5-10%) o ka ikehu no ka alumini mua, ʻO ka hōʻemi nuiʻana i ka ikehu.
