Anodizing vs Micro-Arc Oxidation

Anodizing vs Micro-Arc Oxidation

Hōʻikeʻike

ʻO ka anodizing vs micro-arc oxidation nā lāʻau lapaʻau electrochemically driven surface, akā lawelawe lākou i nā kumu ʻenekinia ʻē aʻe a hana i nā hale kiʻi uhi ʻokoʻa loa.

I ka hoʻohana maʻamau ʻoihana, pili loa ka anodizing me ka alumini, kahi e hoʻohana ʻia ai e hana i kahi papa oxide controled e hiki ke hoʻomaikaʻi i ke kūpaʻa corrosion a hāʻawi i kahi kumu maikaʻi loa no ka hoʻopau hou ʻana..

Micro-arc oxidation, kapa ʻia hoʻi ka plasma electrolytic oxidation (Poo), He kaʻina hana ʻoi aku ka ikaika i hoʻohana ʻia no ka hoʻoulu ʻana i nā uhi oxide-ceramic ma nā ʻāpana māmā e like me ke alumini, Titanium, Magnesum, a me ka zirconium.

ʻO ka nīnau kūpono ʻaʻole ia he kaʻina hana "ʻoi aku ka maikaʻi" i ka abstract, akā ʻoi aku ka maikaʻi o ke kaʻina hana i ka hana o ka ʻāpana.

1. He aha ke ano?

Kahiko anodichiz hoʻokumu i ka alumina anodic ma ka alumini ma o ka polarization anodic i kahi electrolyte kūpono.

ʻO ka hopena kiʻiʻoniʻoni he ʻano pale a ʻano porous paha ma muli o ke ʻano electrolyte a me ke kaʻina hana.

I nā electrolytes kokoke-kūʻole, ʻO nā kiʻiʻoniʻoni pale e maʻalahi a paʻa a kūlike; i loko o nā electrolytes acid, Hoʻopuka pinepine ʻia nā kiʻiʻoniʻoni anodic porous, me nā pores cylindrical i hoʻokaʻawale ʻia mai ka metala e kahi ʻāpana pale lahilahi.

ʻO kēia tunability hoʻolālā kekahi o nā ikaika nui o ka anodizing.

Ke kaʻina hana anido
Ke kaʻina hana anido

Mai kahi hiʻohiʻona ʻenehana-corrosion, ʻAʻole pinepine nā kiʻiʻoniʻoni anodic porous i ka pane hope loa iā lākou iho: Hoʻohana mau ʻia ka sila e pani a pani ʻāpana paha i nā pores a hoʻomaikaʻi i ka pale ʻana i ka corrosion ma ke kāohi ʻana i ka media corrosive mai ka hiki ʻana i ka substrate..

ʻO ia ke kumu e mālama pinepine ʻia ai ka anodizing ma ke ʻano he ʻōnaehana ma mua o kahi pae hoʻokahi, ʻoi aku i ka hana ʻenehana a me nā noi koi ʻē aʻe.

2. He aha ka Micro-Arc Oxidation?

Micro-arc oxidation/Hoʻomaopopo maikaʻi ʻia ka PEO ma ke ʻano he kaʻina hana anodic e neʻe nei ma mua o ka anodizing maʻamau i loko o ka dielectric breakdown a me ka ulu ʻana o ka plasma-kōkua..

Ma lalo o ka uila kiʻekiʻe, hana ʻia nā micro-discharges ma ke kikowaena metala-oxide-electrolyte; hehee keia mau hoolele, oxidize, a hoʻopaʻa koke i ka papa honua, ka hana ʻana i kahi uhi seramika ma kahi.

No laila ʻaʻole "anodizing mānoanoa" wale ke kaʻina hana.; he ʻano ulu ʻokoʻa ia me kāna physics hoʻokuʻu ponoʻī a me ka evolution layer.

Ke Kaʻina Hana ʻOkiona Micro-Arc
Ke Kaʻina Hana ʻOkiona Micro-Arc

Hoʻomaka maʻa mau ke kaʻina hana. ʻO ka pae mua e like me ka anodizing maʻamau, akā i ka manawa e hiki ai ka oxide i nā kūlana wāwahi, ʻike ʻia nā micro-arcs a hoʻomaka ka uhi ʻana ma o nā hanana plasma.

E like me ka mānoanoa o ka papa, liʻiliʻi ka hoʻokuʻu ʻana akā ʻoi aku ka ikaika, a e ulu aʻe ka uhi ʻana i kahi ʻano papa me nā ʻāpana ʻokoʻa a ʻoi aku ka palupalu.

Hōʻike kēia ulu hoʻokuʻu i ke kumu i ʻoi aku ka maʻalahi o nā uhi MAO, mānoanoa, a ʻoi aku ka like me ka seramika ma mua o nā kiʻi ʻoniʻoni anodic maʻamau.

3. ʻAno: Kiʻiʻoniʻoni Porous Oxide me ka Layer Composite Ceramic

Anodichiz: he Hoʻolālā Oxide Manaʻo

ʻO ka anodizing maʻamau e hoʻopuka i kahi papa oxide me kahi hale pale-plus-porous, ma luna o ka alumini.

Hāʻawi ka ʻāpana porous o waho i nā ala no ka hoʻopaʻa ʻana, kala ʻana, a me ka hoololi ili, ʻoiai ke hāʻawi nei ka ʻāpana pale i loko i ka pale ʻana i ka corrosion a me ka insulation uila.

Hiki ke hoʻomalu ʻia kēia hoʻolālā a ʻo ia kekahi o nā kumu nui e hoʻohana nui ʻia ai ka anodizing i ka hoʻopau ʻana i ka ʻoihana.

Mich-arc oxidation: he Layer Ceramic i hana ʻia e ka Plasma

Micro-arc oxidation, Ma ka hoʻohālikelike, puka a ʻaʻahu hoʻohuihui like-ceramic ma o ka hoʻokuʻu ʻana i ka plasma.

Loaʻa nā ʻāpana oxide mānoanoa i ka uhi, nā ala hoʻokuʻu, a me nā mea i hoʻopaʻa hou ʻia ma ka ʻāina, ʻo ka hopena i kahi hoʻolālā paʻakikī a ʻoi aku ka paʻakikī ma mua o nā kiʻiʻoniʻoni anodic maʻamau.

Ma kahi o ka hoʻoikaika ʻana i ka ʻenekinia pore no ka sila ʻana a i ʻole ke kala ʻana, Hoʻoikaika ʻo MAO i ka hoʻokumu ʻana i kahi paʻakikī, ili seramika hana.

4. ʻO ka hoʻohālikelikeʻana: Anodizing vs Micro-Arc Oxidation

Ke kū'ē neiʻo Corrosionion

Hiki i nā hana ʻelua ke hāʻawi i ka pale corrosion maikaʻi loa, akā, hana lākou pēlā ma nā ʻano like ʻole.

Ke hilinaʻi nui nei ka anodizing maikaʻi kiʻiʻoniʻoni, pore sealing, a me ka paʻa o ka hana. Ke sila pono ia, Hiki ke hana maikaʻi loa nā uhi anodic i nā kaiapuni haʻahaʻa.

Hāʻawi pū nā uhi hoʻoheheʻe micro-arc i ka pale ʻana i ka corrosion ikaika, ʻoi aku ka paʻakikī o ka uhi ʻana a mālama maikaʻi ʻia, ʻoiai hiki ke hoʻopili ʻia kā lākou hana e nā microcracks, Potiwale, a me nā hemahema i hoʻokuʻu ʻia.

Hoʻopaʻa a paʻakikī

Laulaha, hoʻomaikaʻi ka anodizing i ka lōʻihi o ka ʻili, a paʻakikī paʻakikī hoʻohana pono ʻia i kahi e pono ai ke kūpaʻa abrasion.

Akā naʻe,, Hāʻawi pinepine ʻia ka micro-arc oxidation i kahi ʻili like me ka seramika a no laila e hāʻawi i ka hana ʻoi aku ka ikaika ma lalo o ke koi ʻana i nā kūlana mechanical..

Hoʻonanea kēia i ka MAO no nā ʻāpana i ʻike ʻia i ka friction, hopena, a i ʻole ka hoʻopā pinepine ʻana.

Hana o ka Ili

ʻOi aku ka maikaʻi o ka Anodizing inā ʻo ka pahuhopu ke hoʻohui i ke kūpaʻa corrosion me ka waiwai aesthetic, hoʻopili pena, a i ʻole ka hoʻokaʻawale uila.

ʻOi aku ka nui o ka koho ʻana i ka micro-arc oxidation inā pono e hana ka ʻili ma ke ʻano he a papa ʻenekinia hana ma mua o ka hoʻopau hoʻonani.

Aia kona waiwai i ka hui pū ʻana o ka paʻakikī, kūlākuai, a me ke kū'ē i nā wahi lawelawe koʻikoʻi.

ʻO ka hoʻopili ʻana a me ke ʻano halihali.

Hoʻokumu nā ʻenehana ʻelua i nā papa oxide i hoʻohui ʻia me ka substrate ma mua o nā kiʻiʻoniʻoni i hoʻoheheʻe ʻia i waho, no laila, ʻo ka adhesion ka ikaika o kēlā me kēia.

Hiki i ka ulu ʻana i kōkua ʻia e ka plasma micro-arc oxidation ke hana i nā uhi seramika paʻa loa, ʻOiai ʻo ka pōmaikaʻi o ka anodizing ʻo ia ka hiki ke hoʻopaʻa paʻa ʻia a hoʻohui pū ʻia me ka sila a i ʻole nā ​​​​pūnaewele mua.

ʻO ka hoʻokaʻawale ʻana a me ka hana o ka ʻili.

Ua hoʻohana lōʻihi ʻia ʻo Anodizing no nā noi dielectric a ma ke ʻano he kumu no nā uhi kūlohelohe.

Hiki nō hoʻi i nā uhi hoʻoheheʻe micro-arc ke hāʻawi i ka insulation uila, akā koho pinepine ʻia lākou i ka wā e neʻe ai ka mea hoʻolālā i ka lole, kūlohelohe, a i ʻole ka ʻili e like me ka seramika ma mua o ka morphology porous pololei.

ʻO ka luhi a me ka hilinaʻi o ka hale

ʻAʻole ʻokoʻa ka uhi ʻoi aku ka mānoanoa a me ka paʻakikī. No nā ʻāpana lawe ukana, 'Ōlao'ōmaʻomaʻo, ʻO ke kaumaha noho, a hiki ke hoʻopilikia i ka hana luhi.

Anodichiz, ʻoi aku ka wiwi a hoʻomalu maikaʻi ʻia, ʻoi aku ka maʻalahi i ka hoʻomanawanui dimensional a me ka hana hoʻolālā.

Hiki ke hana maikaʻi loa ka micro-arc oxidation, akā, pono ka nānā pono ʻana i ka pilina ma waena o ka pono o ka uhi a me ka hilinaʻi mechanical.

5. Ke kaʻina hana, Scalability, a me ka noonoo kaiapuni

Nā ʻāpana Anodizing
Nā ʻāpana Anodizing

Nā ʻano hana

ʻO ka Anodizing kahi kaʻina electrochemical makua me nā ʻano hana hoʻomalu ʻoihana paʻa.

Ua kama'āina kona puka makani hana, a ua hoʻomaʻemaʻe ʻia ka ʻenehana i nā makahiki he nui no ka hana nui.

ʻO ka micro-arc oxidation kekahi mea electrochemical i ke kumu, akā, e hana ana ia i loko o kahi aupuni ʻoi aku ka ikaika, kahi e hana nui ai nā micro-discharges i ka hoʻokumu ʻana i ka uhi. ʻO kēia ka mea i ʻoi aku ka paʻakikī o ke kaʻina hana.

Scalability

Pono nā unahi anodizing no ka hana nui, ʻoi aku ka nui ma nā ʻoihana kahi mea nui ka hoʻihoʻi ʻana a me ke ʻano.

He kūpono ia no nā ʻāpana alumini maʻamau a hoʻohui maikaʻi me ka sila, kala ʻana, a me nā hana pena.

Hiki ke scalable ka micro-arc oxidation, akā, hiki i kona paʻakikī kaʻina hana ke koi aku i ka hoʻokō ʻoihana.

Hoʻohana pinepine ʻia kahi e hōʻoia ai nā koi hana i ka paepae ʻenehana kiʻekiʻe.

Nā noʻonoʻo noʻonoʻo

Hiki ke hoʻomohala ʻia nā ʻenehana ʻelua ma nā kuhikuhi pili i ke kaiapuni, akā, ʻokoʻa lākou i ke kaumaha o ke kaʻina hana a me ka pono o ka mālama ʻana i lalo.

Ua oo ka anodizing a ua hookumu mua ka nui o na oihana hana i ka hooponopono wai a me ka hana hou.

Hiki i ka micro-arc oxidation ke hoʻemi i ka hilinaʻi ʻana i kekahi mau ʻano hana pale-pale kuʻuna, akā, pono pū ka mālama pono ʻana i nā electrolytes, ka ikehu ikehu, a me ka hana ʻana i nā huahana.

Ma na hihia elua, pili ikaika ka hana kaiapuni i ka hoʻolālā kaʻina hana a me ka hoʻomalu ʻana i nā mea kanu.

6. Kumukuai a me ka Surface-Engineering Implications

Māhele Micro-Arc Oxidation
Māhele Micro-Arc Oxidation

Nā noʻonoʻo noʻonoʻo

Mai ke kumu kūʻai, ʻO ka anodizing ka mea maʻamau a ʻoi aku ka maʻalahi o ke koho.

ʻO kona oʻo ʻoihana, kahua hoʻolako ākea, a me ka ʻike kaʻina hana e kōkua i ka mālama ʻana i nā koina hoʻokō.

ʻOi aku ka nui o ke kumukūʻai o ka micro-arc oxidation ma muli o kona koi ikaika, ʻoi aku ka paʻakikī o nā pono lako, a ʻoi aku ka pono o ka hoʻomalu kaʻina hana.

ʻŌlelo kēlā, ʻO ke kumu kūʻai mua ʻaʻole ia he kumu haʻahaʻa; i nā noi lawelawe koʻikoʻi, Hiki i ka micro-arc oxidation ke hāʻawi i ka maikaʻi o ke ola holoʻokoʻa.

Ili-Enekinia hopena

ʻO ka koho ma waena o ka anodizing a me ka Micro-arc oxidation ka hopena o ka hoʻoholo ʻana i ka ʻenekinia, ʻaʻole wale i ka hoʻoholo pani.

Manaʻo maikaʻi ʻia ʻo Anodizing ma ke ʻano he ʻenehana hoʻokele oxide-platform: hana ia i kahi ʻili paʻa i hiki ke hoʻopaʻa ʻia, kala ʻia, pena, a i ʻole i hana hou ʻia.

ʻOi aku ka maikaʻi o ka hoʻomaopopo ʻana i ka micro-arc oxidation ma ke ʻano he a hana ʻenehana ʻeleʻele: hana ia i mea paakiki, ʻoi aku ka paʻakikī, a ʻoi aku ka ʻili o ka noi no nā kūlana lawelawe koi.

7. Hoʻohālikelike ʻenehana: Anodizing vs Micro-Arc Oxidation

Kālā Anodichiz Mao (Micro-arc oxidation / Poo)
Kaʻina hana He kaʻina hana hoʻokahe electrochemical e ulu pono ana i kahi papa ʻokikene ma ka ʻili metala ma lalo o ka polarization anodic i hoʻomalu ʻia. ʻO kahi kaʻina hana electrochemical oxidation i kōkua ʻia e ka plasma kahi e hoʻoiho ai nā micro-discharges i ka hoʻokumu ʻana o ka oxide wikiwiki a me ka ceramicization o luna..
Nā substrate maʻamau Hoʻohana pinepine ʻia i nā alumini a me nā alumini alumini; i hoʻohālikelike nui ʻia no nā pale alumini oxide. Hoʻohana mau ʻia ma ka alumini, Titanium, Magnesum, zirconium, a me nā ʻāpana māmā ʻē aʻe.
ʻAno uhi Hoʻokumu maʻamau i kahi hoʻolālā ʻokiʻoki pale-plus-porous, ma luna o ka alumini. Hoʻopuka i kahi oxide-ceramic composite coating i hana ʻia ma o ka oxidation, ka hehee kūloko, a me ka pilina electrolyte.
Ka manaʻo hana mua
Ke kū'ē neiʻo Corrosionion, ʻO ka hāʻike nānā, hoʻopili pena, 'ōlelo uila, a, i nā ʻano like ʻole paʻakikī, hoʻomaikaʻi i ke kū'ē. ʻO ka paleʻana i nā pale kiʻekiʻe, Ke kū'ē neiʻo Corrosionion, kūlohelohe, a ʻoi aku ka nui o ka hana keramika hana.
ʻIke ʻili ʻOi aku ka maʻamau, makei, a hoʻomaʻemaʻe ʻia, kūpono ia i nā noi hale a me nā mea hoʻonaninani. ʻO ka maʻamau, ʻoi aku ka ʻoi aku o ke ʻano a me ka like me ka keramika, me kahi pūlima kaʻina hana e hōʻike ana i ka ulu ʻana o ka uhi hoʻokuʻu ʻia.
Hoʻohana i ka hana Hoʻomaikaʻi nui ka anodizing maʻamau i ka hana ʻino; Hoʻohana pono ʻia ka anodizing paʻakikī i kahi e koi ʻia ai ke kūpaʻa abrasion. Hāʻawi pinepine i ka hana ʻoi aku ka ikaika ma mua o ka anodizing maʻamau no ka paʻakikī, hale ʻokikene like-ceramic.
Pūnaewele kūleʻa
Maikaʻi ke sila pono ʻia; hilinaʻi nui ka hana ma ka pore sealing, kaʻina hana, a me ke ʻano o ka alloy. He ikaika nō hoʻi i nā wahi corrosive, ʻoi aku ka maikaʻi o ka mālama ʻana i ka nui o ka uhi ʻana a me ka mana hoʻokuʻu.
Hoʻopono noi ʻāpana kāhiko, pale pale, nā papa hoʻomākaukau pena, a me nā ʻāpana alumini pololei e koi ana i nā kiʻi ʻoniʻoni oxide. ʻaʻahu kiʻekiʻe, kiʻekiʻe-corrosion, hoʻokele wela, biodeical, a me nā mea hana ʻē aʻe i hoʻohuihui māmā ʻia.
Kaʻina oʻo Oo loa, hana nui ʻia, a hoʻokumu maikaʻi ʻia ma nā ʻāpana he nui. ʻOi aku ka loea a me ke koi ʻenehana, me ka ulu ʻana o ka hoʻohana ʻana i nā noi hana holomua.
Loiko hoʻolālā maʻamau Manaʻo ʻia i ka wā e nānā ai, mana mana, a ʻo ke kūpaʻa kaʻina hana nā mea nui. Makemake ʻia inā ʻoi aku ka paʻakikī, ʻoi aku ka nui o ka ʻili e like me ka seramika a ʻae ʻia ka hana ʻino a ʻoi aku ka ikaika.

8. Koho Koho ma o ka noi

Ke koho ʻoi aku ka maikaʻi o ka Anodizing

ʻO ka anodizing ka mea maʻamau ke koho i ka wā i hana ʻia ai ka ʻāpana me ka alumini a me nā koi mua Ke kū'ē neiʻo Corrosionion,

he ili maʻemaʻe a kūlike, hoʻopaʻa paʻa, hoʻopili pena, a i ʻole ka hoʻomaikaʻi ʻana i ke kapa ma o ka anodizing paʻakikī.

Ua kūpono loa ia i nā mea hoʻolālā, nā huahana kūʻai, nā mea hou, a me nā ʻāpana alumini e pono ai kahi hale paʻa, papa ʻokikia maikaʻi ʻole me ke komo ʻole ʻana i ke aupuni o nā uhi like ʻole.

Ke koho ʻoi aku ka maikaʻi o ka Micro-Arc Oxidation

ʻOi aku ka maikaʻi o ka micro-arc oxidation inā ʻo ka substrate he ala māmā e like me aluminum, Titanium, a iʻole magnesium, a ʻoi aku ka ikaika o ka ʻāpana ʻaʻa, Kuupuiawi, a i ʻole ka hoʻouka wela.

He nani loa ka MAO i ka wā e manaʻo ʻia ai ka uhi ponoʻī e lawelawe ma ke ʻano he papa hana ʻenehana ma mua o ka hoʻopau pale maʻamau..

I nā hua'ōlelo kūpono, koho pinepine ʻia inā pono e hana ka ʻili ma mua o ka pale ʻana i ka substrate - pono ia e hoʻoikaika ikaika i ka hana lawelawe o ka mea..

ʻO ke ʻano ʻenekinia kumu

ʻO kahi ala kūpono e hoʻokaʻawale i nā kaʻina hana ʻelua ʻo ka noʻonoʻo ʻana i ka anodizing ma ke ʻano he hopena no pale ʻili hoʻomaʻemaʻe,

ʻoiai ʻoi aku ka maikaʻi o ka ʻike ʻana i ka micro-arc oxidation ma ke ʻano he ala i hana keramika hana.

ʻO ka anodizing ka pane ʻoi aku ka nani ke hoʻomalu ʻia ka pahuhopu i ka ulu ʻana o ka oxide a me ka maikaʻi o ka ʻili.

ʻO ka micro-arc oxidation ka mea maʻamau ka pane ikaika i ka wā e koi ai ka hoʻolālā i kahi paʻakikī, ʻoi aku ka ikaika, a ʻoi aku ka hoʻohana ʻana i ka ʻili.

ʻO kēlā ʻokoʻa ka wehewehe ʻana i ka mahele ʻenehana kikowaena ma waena o nā ʻenehana ʻelua.

9. Hopena

ʻAʻole hoʻokūkū ka anodizing a me ka micro-arc oxidation ma ke ʻano maʻalahi; hoʻoponopono lākou i nā pilikia pili ʻenehana akā ʻokoʻa.

ʻOi aku ka maikaʻi o ka anodizing i ka ʻenekinia oxide controllable, ʻoi aku ka nui o ka alumina porous a i ʻole keakea me ka pale ʻana i ka corrosion pae ʻōnaehana ikaika ma hope o ke sila ʻana.

Micro-arc oxidation, Ma ka hoʻohālikelike, He ala i kōkua ʻia e ka plasma i nā ʻāpana like-ceramic e hiki ke hāʻawi i ke kūpaʻa lole kiʻekiʻe aʻe a ʻoi aku ka maikaʻi ma lalo o ka lawelawe mechanical koʻikoʻi..

ʻO ka koho maikaʻi loa e pili ana i ke kaʻina hana "ʻoi aku ka maikaʻi" i ka abstract a ʻoi aku paha inā pono ka mea i kahi kiʻiʻoniʻoni anodic i hoʻomaʻemaʻe ʻia a i ʻole ka ʻili seramika ikaika..

E nānā i luna