OEM Custom Ball Valves
From precision-cast stainless steel and carbon steel to duplex, Super dupleks, Nikkellegerings, and corrosion-resistant bronze, we deliver OEM custom ball valves engineered for exact material, dimensie, druk klas, en seëlvereistes.
Custom-Cast Ball Valves
Ball valves operate in some of the most demanding flow-control environments—handling high pressures, rapid cycling, skuurmiddels, Korrosiewe chemikalieë, and critical shutoff duties.
Teen DEZE Gietery, we specialize in manufacturing custom-cast ball valves designed precisely to customer specifications. Using advanced metallurgical processes and strict quality assurance, we deliver engineered solutions for floating, tappen gemonteer, twee-stuk, and three-piece ball valve configurations. Material options include carbon steel, vlekvrye staal, duplex/super duplex alloys, nickel-based metals (Monel, Inklok), aluminium brons, and other high-performance casting grades tailored for corrosive or high-temperature service.
Our end-to-end capabilities cover engineering design, 3D prototyping, dedicated tooling development, presisie giet, CNC -bewerking, hittebehandeling, oppervlakafwerking, druktoetsing, and full certification, ensuring each custom-cast ball valve meets the highest standards of accuracy and durability.
Custom Ball Valves — Precision Solutions
Volledige poortbalklep
Verminderde Port Ball Valve
V-poort balklep
3-Weg balkleppe
Trunnion gemonteerde balklep
Swaai balklep
Bo-intree balklep
Split-liggaam balklep
Metaal-sitte balklep
Vlekvrye staal balklep
Koperbalklep
WCB Steel Ball Valve
Ductile Iron Ball Valve
Bronze Full Port Ball Valve
3 Stuk Volle Poort Ball Valve
Geflensde vlekvrye staal balklep
Kryogeniese balklep
Volle Port Flens Ball Valve
Comprehensive Ball Valve Specifications
| Kategorie | Specification Details |
|---|---|
| Groottereeks | NPS ½ – 36 (DN 15 - 900) (custom-cast sizes up to DN 1500 available upon request) |
| Liggaamsmateriaal | Koolstofstaal (WCB, WCC), Vlekvrye staal (CF8/304, CF8M/316), Dupleks vlekvrye (2205), Super dupleks (2507), Gietyster, Smeebare yster, Nikkellegerings (Monel, Inklok, Hastelloy) |
| Temperatuurreeks | –50°F to 750°F (–46°C to 400°C), depending on body alloy & sitplek materiaal |
| Ball Materials | Vlekvrye staal (304/316/316L/2205), Duplex/Super Duplex, Hastelloy C276, Inklok 625/718, Verchroomde koolstofstaal, Tungsten-Carbide–Coated Ball (for abrasive service) |
| Stam materiaal | SS316/316L, SS410/416, Dupleks 2205, Monel K500, Inklok 718 (anti-blowout stem design available) |
| Materiaal vir sitplek | Ptfe, RPTFE, Pek, Devlon, Nylon, Metaal sitplek (Stelliet, Tungsten Carbide), Fire-Safe Graphite Stack Options |
| Klep Tipes / Body Styles | Two-Piece, Three-Piece, Top-inskrywing, Side-Entry, Volle Port & Verminderde Port, Drywende bal, Trunnion-gemonteerde bal, Cryogenic Type |
| Drukgradering | PN10 / PN16 / PN25 / Pn40 / PN100; ASME -klas 150 / 300 / 600 / 900 / 1500 |
| MAWP (Maksimum toelaatbare werksdruk) | Standaard: 150-600 psi (10–40 bar); Trunnion-gemonteer & High-Pressure Designs: op na 2500 psi (170 verbod) |
| Shutoff Rating | Borrel vas (sagte sitplek) vir API 598; Zero Leakage Metal-Seat (certifiable to API 6D) |
| Flange Drilling Standards | ASME B16.5 Class 150–600, In 1092 Pn 10/16/25/40/100, JIS 10K/16K, ISO 7005 |
| Face-to-Face Standards | ASME B16.10, In 558 Reeks 1/14/27, ISO 5752 |
| Testing Standards | Api 598, API 6D, ISO 5208, MSS SP-61, In 12266-1 & -2, Fire-Safe per API 607/ISO 10497 |
| Sertifiserings (Opsioneel) | PED/CE, ATEX, SIL 2/3, DNV, Abs, BV, CCS, WRAS, FDA contact materials, ISO 15848 fugitive emissions |
| Bedryfsopsies | Manual Lever, Toesteloperateur, Pneumatiese aktuator, Elektriese aandrywer, Hidrouliese aktuator, Smart/IoT Control Actuators |
| Vloei -eienskappe | True full-port or reduced-port geometry; lae drukval; high Cv for compact size |
| Tipiese toepassings | Olie & gas, petrochemies, chemiese verwerking, water & afvalwater, HVAC, sag, kragopwekking, mynbou, farmaseuties, voedsel & drankie, ontsouting |