Што такое шаравой клапан? Віды, Функцыі & Прыкладанне

А Грамавы клапан is a linear motion valve used to start, stop, дросель, and regulate fluid flow in pipelines.

Characterized by a movable disk (альбо падключэнне) and a stationary ring seat within a generally spherical body, globe valves offer precise flow control with good shut‑off capability.

Гістарычнае развіццё

Originating in the early 19th century, globe valves evolved from simple plug valves. The term “globe” comes from the valve body’s originally spherical shape.

Early designs prioritized shut‑off; by the mid‑20th century, refinements to the plug geometry and seating surfaces enabled better throttling performance.

Importance in Fluid Control Systems

Сёння, globe valves are ubiquitous in industries requiring accurate flow regulation—power plants, хімічная апрацоўка, лячэнне вады, змазваць & бензін, і больш.

Their straightforward design, прастата абслугоўвання, and ability to handle a wide range of pressures and temperatures make them indispensable.

2. Што такое шаравой клапан?

А Грамавы клапан is a linear‑motion, globe‑shaped клапан designed to start, stop, or precisely throttle fluid flow in a pipeline.

Unlike quarter‑turn valves (e.g., ball or butterfly), the globe valve’s stem and disk move axially, providing fine control over flow rates and enabling reliable shut‑off.

Key Features and Operating Principle

• Linear Motion Mechanism
  Turning the handwheel or actuator causes the stem to move the disk (альбо падключэнне) up and down.
  When the disk lifts off the seat, fluid can pass; when it descends, the flow path is increasingly restricted until fully closed.
• Tortuous Flow Path
  Fluid enters beneath the seat, reverses direction around the disk, and exits through the outlet.
  This “S‑shaped” or “Z‑shaped” route generates a significant pressure drop—typically 25–35 % of inlet pressure when modulating—but delivers exceptionally smooth, predictable throttling.

3. Construction and Components of Globe Valve

Body and bonnet styles (T‑pattern, Y‑pattern, Вугал)

T-pattern:

This is the most common body style. In a T-pattern globe valve, the inlet and outlet ports are in a straight line, and the flow path changes direction as it passes through the valve, creating a “T”-like shape.
This design is suitable for general-purpose applications where flow control is required.

Y-pattern:

The Y-pattern globe valve has an inlet and outlet that are at an angle to each other, resembling the letter “Y”.
This design offers a more streamlined flow path, resulting in lower pressure drop compared to the T-pattern.
It is often used in applications where minimizing pressure loss is crucial, such as in high-flow rate systems.

Вугал:

Angle globe valves have an inlet and outlet that are at a 90-degree angle.
They are useful in situations where a change in the direction of the fluid flow is necessary, or when space constraints in the piping system require a more compact design.

Дыск (Штэпсельная вілка), Сядзенне & Сцябло

• Дыск (Штэпсельная вілка): Controls flow rate by moving against the seat. Common profiles include flat, контурныя (cage or plug), and piston.
  Збалансаваныя відэльцы (with pressure‑relief holes) reduce operating torque in large or high‑pressure valves.
• Сядзенне: Provides seating surface for the disc. Seats may be integral or replaceable inserts, made of stainless steel, Манель, or soft materials (Ptfe, эластамеры) for bubble‑tight shut‑off.
• Сцябло: Transfers actuator motion to the disc. Available as rising (visual position indication) or non‑rising types, with threaded or guided designs.
  A lantern ring and packing gland maintain seal integrity around the stem.

Упакоўка, gland, and bonnet gasket considerations

The packing is a crucial component that seals the space between the stem and the bonnet, preventing fluid from leaking out of the valve.

It is usually made of materials such as graphite, Ptfe, or braided fibers.

The gland is used to compress the packing, ensuring a tight seal. The bonnet gasket provides a seal between the bonnet and the valve body, preventing leakage at this joint.

Selection of these components depends on factors such as the type of fluid, працоўны ціск, і тэмпература.

Actuation methods: manual handwheel, пернае стаўленне, электрычны, гідраўлічны

Manual handwheel:

This is the simplest actuation method. A handwheel is attached to the stem, and operators turn it to open or close the valve.
Manual globe valves are commonly used in applications where infrequent operation is required or where automation is not cost-effective.

Пнеўматычны:

Pneumatic actuators use compressed air to operate the valve. They offer fast operation and are suitable for applications where quick response times are needed.
Pneumatic globe valves are often used in industries where explosion-proof operation is a requirement, such as the oil and gas industry.

Электрычны:

Electric actuators are powered by electricity and can be controlled remotely. They provide precise control and are commonly used in industrial process control systems.
Electric globe valves can be programmed to open, close, or modulate the flow based on various input signals.

Гідраўлічны:

Hydraulic actuators use hydraulic fluid to generate the force required to operate the valve.
They are capable of providing high torque, making them suitable for large-size valves or applications where significant force is needed to move the disc.

4. Materials of Globe Valve

Selecting the right materials for a globe valve’s цела, капот, аздабленне, і пячаткі is crucial to ensure reliable service under specific тэмпература, ціск, і з'едлівы умовы.

Корпус клапана & Матэрыялы капота

Аздабленне матэрыялаў

Герметызацыя & Ўпаковачныя матэрыялы

• Мяккія сядзенні (Ptfe, Глядзець)

• • Temperature Limits: PTFE up to ~200 °C; PEEK up to ~260 °C
  • Перавагі: Bubble‑tight shut‑off (ANSI/FCI Class VI); excellent chemical compatibility

• Металічныя сядзенні (Нержавеючая, Манель)

• • Temperature Limits: Да 600 °C or higher
  • Перавагі: High‑temperature service; ўстойлівасць да эрозіі і кавітацыі; ANSI/FCI Class IV sealing

• Packing Options

• • Графіт: –200 °C to 650 ° С; нізкае трэнне; good leak control in high‑temp steam
  • Ptfe: –200 °C to 260 ° С; Хімічная інертнасць; low stem torque
  • Aramid or Synthetic Fibers: Да 350 ° С; reinforced for abrasive media

5. Types and Variations of Globe Valve

To tailor globe valves to diverse process needs, manufacturers combine body patterns, plug designs, матэрыялы для сядзення, and specialized trims.

T‑pattern vs. Y‑pattern vs. Кутныя клапаны глобуса

T‑Pattern globe valves

• Fluid Dynamics: 180° flow reversal creates a strong turbulence zone just below the seat, aiding mixing but increasing erosion risk on the downstream side.
• Mechanical Trade‑Offs: Simple casting reduces cost and face‑to‑face dimension, but the higher pressure drop (ΔP ≈ 20–30 %) demands more pump or compressor power.
• Прыкладанне & Case Example: Widely used in feedwater control at power plants (Клас ANSI 300 T‑pattern valves regulating boiler feed at 250 °C/25 bar).

Y‑Pattern globe valves

• Fluid Dynamics: 45° offset minimizes acceleration and deceleration of fluid, reducing cavitation potential in high ΔP services.
• Mechanical Trade‑Offs: Longer body length (да 30 % больш) and complex core machining raise cost, but durability in erosive slurries extends maintenance intervals.
• Прыкладанне & Case Example: Chemical metering of viscous polymer solutions (e.g., 17‑4 PH Y‑pattern globe valves controlling monomer feed at 200 °C/15 bar).

Кутныя клапаны глобуса

• Fluid Dynamics: Right‑angle turn within a single casting eliminates need for elbows, lowering installation complexity and leak points.
• Mechanical Trade‑Offs: Limited to smaller sizes (≤ 4″) due to stress concentration at the turn; self‑draining feature prevents water hammer in condensate return lines.
• Прыкладанне & Case Example: Steam trap drip lines (carbon‑steel angle globe valves with Stellite trim in Class 600 service at 315 ° С).

Balanced vs. unbalanced plug designs

• Unbalanced plug: In an unbalanced plug design, the fluid pressure acts on one side of the disc, creating a force that needs to be overcome by the actuator to move the disc.
  This design requires more force from the actuator, especially in high-pressure applications.
• Balanced plug: A balanced plug design equalizes the fluid pressure on both sides of the disc, reducing the force required to operate the valve.
  This makes it easier to open and close the valve, especially in high-pressure systems, and can lead to lower operating costs and longer actuator life.

Soft‑seated vs. metal‑seated versions

Soft‑Seated

• Матэрыял сядзення: Ptfe, Глядзець, or elastomers.
• Клас уцечкі: ANSI/FCI Class VI (bubble‑tight).
• Абмежаванні: Temperature ≤ 200 ° С (Ptfe), ≤ 260 ° С (Глядзець).
• Выкарыстоўвайце выпадак: Фармацэўтычны, ежа & напой, fine chemicals.

Metal‑Seated

• Матэрыял сядзення: Нержавеючая сталь, Манель, Stellite overlays.
• Клас уцечкі: ANSI/FCI Class IV.
• Тэмпература: Да 600 °C or higher.
• Выкарыстоўвайце выпадак: High‑temperature steam, erosive or abrasive fluids.

Specialized Globe Valve Designs

• Крыягенныя шаравыя клапаны

• • Асаблівасці: Extended bonnet; нізкатэмпературныя сплавы (e.g., 304L, 316L ss).
  • Дыяпазон тэмпературы: Down to –196 °C.
  • Прымяненне: СПГ, cryogenic storage and transfer.

• High‑Temperature Globe Valves

• • Асаблівасці: Сплаў сталі (e.g., 2.25Cr–1Mo, 5Cr–½Mo), cooling jackets.
  • Дыяпазон тэмпературы: 600–800 °C.
  • Прымяненне: Superheated steam, petrochemical reactors.

• Multi‑Stage / Anti‑Cavitation Trims

• • Задума: Series of throttling stages to reduce pressure incrementally.
  • Выгада: Lowers noise by 10–20 dB and prevents cavitation damage.
  • Прымяненне: High ΔP (> 20 забараняць) служба, water injection, desuperheating.

6. Performance Characteristics of Globe Valves

Globe valves are prized for their precise throttling and reliable shut‑off, but their performance must be understood across multiple facets:

pressure–temperature limits, flow control behavior, прадукцыйнасць уцечкі, cavitation/noise mitigation, and long‑term durability. Below is a detailed analysis supported by typical data.

Pressure–Temperature Ratings

Globe valves are rated per ANSI/ASME B16.34, defining maximum allowable working pressure at given temperatures. A representative rating for carbon‑steel bodies is:

Запіска: Ratings vary by body material; stainless‑steel and alloy‑steel bodies may see up to ±10 % adjustments. Always consult manufacturer data sheets and relevant codes.

Каэфіцыент расходу (Рэзюмэ) & Control Rangeability

• Каэфіцыент расходу (Рэзюмэ): Indicates gallons per minute (GPM) вады пры 60 °F that will flow with a 1 перапад ціску на квадратны дюйм. Typical Cv values:

Leak‑tightness and seat design considerations

Leak-tightness is a critical performance characteristic of globe valves.

The design of the seat, including its material, абрыс, і аздабленне паверхні, plays a major role in determining the leak-tightness of the valve.

Soft-seated valves typically offer better leak-tightness compared to metal-seated valves, but metal-seated valves can be designed to meet specific leakage requirements, such as API 598 leakage class VI for gas-tight shut-off.

Чараўленне & Noise Control

• Cavitation Threshold: Occurs when ΔP across the trim exceeds approximately 30 забараняць, leading to vapor bubble collapse and trim damage.
• Anti‑Cavitation Trims: Staged pressure reduction in 3–5 chambers can limit pressure drop per stage to < 10 забараняць, virtually eliminating cavitation.
• Noise Attenuation:

• • Standard trims generate 90–100 dB(А) at high ΔP.
  • Multi‑stage trims reduce noise by 10–20 dB(А), achieving levels ≤ 80 dB(А).

Durability and maintenance

The durability of a globe valve depends on factors such as the quality of materials, the operating conditions, and the frequency of maintenance.

Valves made from high-quality materials and with proper surface treatments can have a long service life.

Рэгулярнае абслугоўванне, including inspection of the valve seat, дыск, сцябло, і ўпакоўка, lubrication of moving parts, and replacement of worn-out components, is essential for ensuring the durability and reliable operation of the valve.

7. Selection and Sizing of Globe Valve

Process requirements: хуткасць патоку, перапад ціску, end‑use media

The first step in selecting a globe valve is to understand the process requirements.

This includes determining the maximum and minimum flow rates, the allowable pressure drop across the valve, and the nature of the fluid (e.g., з'едлівы, абразіўны, viscous).

These factors will influence the size, тыпу, and material of the valve.

Valve sizing calculations and standards (ISA, МЭК)

Valve sizing is a critical process to ensure that the valve can handle the required flow rate while maintaining an acceptable pressure drop.

Standards such as those set by the Instrumentation, сістэмы, and Automation Society (ISA) and the International Electrotechnical Commission (МЭК) provide guidelines for valve sizing calculations.

These calculations typically involve using the flow coefficient (Рэзюмэ) of the valve and the process parameters to determine the appropriate valve size.

Actuator sizing and control considerations

Once the valve size is determined, the actuator needs to be sized appropriately.

The actuator must be able to generate enough force or torque to operate the valve under all operating conditions.

Control considerations also play a role, such as the type of control signal (e.g., 4-20 mA, 0-10 V) and the desired level of control precision.

Economic trade‑offs (initial cost vs. operating cost)

When selecting a globe valve, there is an economic trade-off between the initial cost and the operating cost.

A more expensive valve with better materials and features may have a lower operating cost due to longer service life, lower maintenance requirements, and better performance.

З іншага боку, a cheaper valve may have a higher initial cost savings but could result in higher operating costs over time due to more frequent repairs and replacements.

8. Ўстаноўка, Аперацыя, і тэхнічнае абслугоўванне

Proper orientation and piping layout

Globe valves should be installed in the correct orientation, with the flow direction indicated on the valve body matching the actual flow direction in the pipeline.

The piping layout around the valve should allow for easy access for operation and maintenance. Adequate support should be provided to the piping to prevent excessive stress on the valve.

Commissioning checks and preventive maintenance

Before putting a globe valve into service, commissioning checks should be performed.

These include checking for proper installation, ensuring that the valve operates smoothly, and verifying the tightness of all connections.

Preventive maintenance programs should be established to regularly inspect the valve, lubricate moving parts, and replace worn-out components.

This can help prevent unexpected failures and extend the life of the valve.

Common failure modes and troubleshooting (packing leaks, знос сядзення)

Common failure modes of globe valves include packing leaks, знос сядзення, карозія ствала, and actuator failure.

Packing leaks can be caused by improper installation, wear of the packing material, or excessive pressure. Seat wear can occur due to erosion, карозія, or frequent operation.

Troubleshooting these issues involves identifying the root cause and taking appropriate corrective actions, such as replacing the packing, repairing or replacing the seat, or addressing the underlying cause of corrosion.

Repair vs. replace: spare parts and refurbishment

When a globe valve fails, a decision needs to be made whether to repair or replace it.

The availability of spare parts, the cost of repair compared to replacement, and the extent of damage are factors that influence this decision.

У некаторых выпадках, refurbishing the valve can be a cost-effective option, especially if the valve body and other major components are still in good condition.

9. Applications of Globe Valve

Globe valves are widely used in industrial, камерцыйны, and utility systems due to their excellent throttling capabilities, шчыльнае адключэнне, і robust design.

Прамысловыя прыкладанні

Пакаленне электраэнергіі

• Кантроль пара in boilers and turbines
• Feedwater regulation systems
• Start-up and bypass lines

Нафтахімічны & Рафінаванне

• Process control in distillation columns, цеплаабменнікі, і рэактары
• Fuel oil, цеплыня, і хімічная ін'екцыя сістэмы

Змазваць & Бензін (Upstream and Downstream)

• Choke and kill systems
• Gas dehydration and sweetening
• Separation and injection lines

Хімічны & Фармацэўтычны

• Precision flow control for acids, растваральнікі, and reactants
• Batch processing and dosing lines

Вада & Ачыстка сцёкавых вод

• Рэгуляванне патоку in filtration and disinfection systems
• Pump bypass і level control прыкладанне
• Chlorination and neutralization processes

ВВК & Будаўнічыя паслугі

• Chilled water і hot water loop кантраляваць
• Steam heating systems in commercial buildings
• Zone control valves for energy efficiency

Марскі і караблебудаўнічы

• Ballast system regulation
• Engine cooling and fuel systems
• Firefighting lines

Аэракасмічная & Абарона

• High-pressure fluid and gas control in test stands
• Aircraft ground support systems
• Missile fueling/venting systems

Крыягенныя & Specialty Gases

• Liquid nitrogen, кісларод, аргон, і СПГ кантраляваць
• Used in gas separation and liquefaction plants

10. Pros and Cons of Globe Valve

Globe valves are widely used due to their excellent throttling capabilities і reliable shut-off, but they also come with specific limitations.

Pros of Globe Valve

Excellent Throttling Capability

• Allows precise regulation of flow across a wide range of conditions.
• Ideal for applications requiring frequent adjustment or flow modulation.

Good Shut-Off Performance

• Provides a tight seal when closed, minimizing leakage.
• Suitable for both isolation and control duties.

Shorter Stroke Compared to Gate Valves

• Requires less movement of the stem to fully open or close, reducing actuation time.

Versatile Body Configurations

• Available in T-pattern, Y-pattern, and angle designs to suit different piping layouts and flow requirements.

Easy Maintenance

• Top-entry design allows for straightforward disassembly and access to internal components.
• Seats and discs are often replaceable.

Directional Flow Control

• Designed for specific flow direction, enhancing efficiency in control applications.

Suitable for High-Pressure and High-Temperature Applications

• Available in forged or cast construction with materials that can handle extreme conditions.

Cons of Globe Valve

Больш высокі перапад ціску

• Due to the change in flow direction through the valve body, globe valves cause significant pressure loss.
• Not ideal for systems requiring low-resistance flow.

Requires More Force or Larger Actuators

• The flow resistance and tight shutoff create higher operating torque, especially under high-pressure conditions.

More Complex Construction

• More parts than simpler valve types like gate or ball valves, which can increase cost and maintenance.

Flow Direction Matters

• Must be installed with correct orientation; reverse flow can damage internal components or reduce performance.

Not Ideal for Slurries or Highly Viscous Fluids

• The tortuous flow path and potential for seat erosion make them unsuitable for abrasive or thick fluids.

Heavier and Bulkier Design

• Generally more massive than other valves of equivalent size and pressure class, which may affect piping support design.

11. Стандарты, Тэставанне, і сертыфікаты

• Materials & Памеры:

• • API 602 (small bore), API 609 (матылёк), ISO 5752
  • MSS SP‑61 (tightness), MSS SP‑25 (разметка)

• Testing Procedures:

• • Тэст абалонкі (1.5× PN), тэст сядзення (1.1× PN), backseat test

• Забяспечанасць якасцю:

• • NACE MR0175 (sour service), PED 2014/68/ЕС, ASME B16.34

12. Comparison of Globe Valve with Other Valve Types

13. Emerging Trends and Innovations

Smart Valve Positioners and IIoT Integration

The integration of smart valve positioners with the Industrial Internet of Things (IIoT) is revolutionizing the monitoring and control of globe valves.

These advanced positioners continuously track key parameters such as valve position, ціск, тэмпература, і вібрацыі.

Data is transmitted to a centralized system for real-time diagnostics and predictive maintenance.

Перадавыя пакрыцця і апрацоўка паверхняў

Cutting-edge surface treatments and coatings are enhancing valve durability and efficiency.

Materials with high resistance to corrosion, эрозія, and fouling are being applied to critical components like valve discs and seats.

Types of Coatings:

• Ceramic coatings: Increase wear resistance and service life in abrasive environments
• PTFE and epoxy coatings: Improve corrosion resistance in chemical processing
• Hydrophobic surfaces: Reduce fluid adhesion and fouling

14. Conclusion

Globe valves are an integral part of fluid control systems across a vast array of industries.

Their unique design, which combines a linear motion mechanism with a spherical body, enables them to provide precise flow control and reliable shut-off capabilities.

From the selection of appropriate materials based on fluid characteristics and operating conditions to the various types and variations available, globe valves can be tailored to meet specific application requirements.

Паколькі тэхналогіі працягваюць развівацца, emerging trends and innovations such as smart valve integration, Пашыраны матэрыялы, and energy-efficient designs are set to further enhance the performance and capabilities of globe valves.

These developments will not only improve the efficiency and safety of industrial operations but also contribute to a more sustainable future.

 

Гэтае: Высокадакладныя рашэнні для ліцця арматуры для патрабавальных прыкладанняў

Гэтае з'яўляецца спецыялізаваным пастаўшчыком паслуг дакладнага ліцця арматуры, пастаўка высокапрадукцыйных кампанентаў для галін, якія патрабуюць надзейнасці, цэласнасць ціску, і дакладнасць памераў.

Ад неапрацаваных адлівак да цалкам апрацаваных корпусаў клапанаў і вузлоў, Гэтае прапануе скразныя рашэнні, распрацаваныя ў адпаведнасці са строгімі сусветнымі стандартамі.

Наш вопыт ліцця клапанаў уключае:

Інвестыцыйнае ліццё для корпусаў клапанаў & Аздабленне

Выкарыстанне тэхналогіі ліцця па выпушчаным воску для вытворчасці складанай унутранай геаметрыі і кампанентаў клапана з жорсткім допускам з выключнай аздабленнем паверхні.

Пясчанае ліццё & Ракавіна ліцця цвілі

Ідэальна падыходзіць для сярэдніх і вялікіх корпусаў клапанаў, фланцы, і капоты, якія прапануюць эканамічна эфектыўнае рашэнне для надзейных прамысловых прымянення, уключаючы алей & вытворчасць газу і электраэнергіі.

Дакладная апрацоўка для ўстаноўкі клапана & Цэласнасць пячаткі

Апрацоўка з ЧПУ месцаў, ніткі, і ўшчыльняльныя паверхні гарантуюць, што кожная літая частка адпавядае патрабаванням да памераў і ўшчыльнення.

Дыяпазон матэрыялаў для найважнейшых прымянення

З нержавеючай сталі (Cf8m, Cf3m), мосенж, пластычнае жалеза, да дуплексных і высоколегированных матэрыялаў, Гэтае пастаўляе адліўкі клапанаў, створаныя для працы ва ўмовах каразіі, высокага ціску, або высокатэмпературныя асяроддзі.

Незалежна ад таго, ці патрэбныя вам спецыяльна распрацаваныя рэгулюючыя клапаны, рэдукцыйныя клапаны, Глобусныя клапаны, засаўкі, або буйнасерыйная вытворчасць прамысловага ліцця арматуры, Гэтае з'яўляецца вашым надзейным партнёрам для дакладнасці, моцнасць, і забеспячэнне якасці.